Journal of Bridge Engineering

Fiber-reinforced polymer (FRP) composite bridge deck panels are high-strength, corrosion resistant, weather resistant, etc., making them attractive for use in new construction or retrofit of existing bridges. This study evaluated the force-deformation responses of FRP composite bridge deck panels under AASHTO MS 22.5 (HS25) truck wheel load and up to failure. Tests were conducted on 16 FRP composite deck panels and four reinforced concrete conventional deck panels. The test results of FRP composite deck panels were compared with the flexural, shear, and deflection performance criteria per Ohio Department of Transportation specifications, and with the test results of reinforced concrete deck panels. The flexural and shear rigidities of FRP composite deck panels were calculated. The response of all panels under service load, factored load, cyclic loading, and the mode of failure were reported. The tested bridge deck panels satisfied the performance criteria. The safety factor against failure varies from 3 to 8.

North Carolina has recently installed a fiber-reinforced polymer (FRP) deck on steel girders at a site in Union County. The bridge was instrumented with foil strain gauges, strain transducers, and displacement transducers. The bridge was then tested with a simulated MS-22.5 design load. Experimental data confirmed full composite interaction between the girders and the FRP deck panels. The neutral axis was measured to be $383\mathrm{mm}$ above the bottom flange of the 618-mm-deep girder. It was found that composite action could be estimated within 3% using a transformed section analysis of the deck panels. For two lanes loaded, the maximum live load distribution factor was computed to be 0.75. When looking at the overall performance of the structure, the deck deflected $5\mathrm{mm}$ , with the allowable stress at least 10 times over the maximum stress measured in the material. The girder deflection of $7\mathrm{mm}$ was well within the parameters set forth by AASHTO. Simple span deflection equations were found to conservatively model the anticipated deflection of the girders when using the transformed section properties.

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.

In the United States alone, about 30% of the bridges are classified as structurally deficient or functionally obsolete. To alleviate this problem, a great deal of work is being conducted to develop versatile, fully composite bridge systems using fiber-reinforced polymers (FRPs). To reduce the self-weight and also achieve the necessary stiffness, FRP bridge decks often employ hollow sandwich configurations, which may make the dynamic characteristics of FRP bridges significantly different from those of conventional concrete and steel bridges. Due to the geometric complexity of the FRP sandwich panels, dynamic analyses of FRP bridges are very overwhelming and rarely reported. The present study develops an analysis procedure for the vehicle-bridge interaction based on a three-dimensional vehicle-bridge coupled model. The vehicle is idealized as a combination of rigid bodies connected by a series of springs and dampers. A slab FRP bridge, the No-Name Creek Bridge in Kansas, is first modeled using the finite-element method to predict its modal characteristics, then the bridge and vehicle systems are integrated into a vehicle-bridge system based on the deformation compatibility. The bridge response is obtained in the time domain by using an iterative procedure employed at each time step, considering the deck surface roughness as a vertical excitation to the vehicle. The bridge dynamic response and the calculated impact factors are compared between the FRP slab bridge and a corresponding concrete slab bridge. Finally, the applicability of AASHTO impact factors to FRP bridges is discussed.

An experimental investigation was performed to assess the projected fatigue performance of a fiber-reinforced polymer honeycomb bridge that has recently been completed in Troupsburg, N.Y. The laboratory specimen was representative of a 305-mm-wide strip of the completed bridge. The specimen was first subjected to fatigue loading. Load, displacement, and strain were measured every 25,000 cycles. The data indicated minimum signs of degradation after 2 million cycles of fatigue loading, as reflected in slightly increased values of vertical deflection and strain at midspan. After completion of the fatigue loading, the specimen was evaluated with acoustic emission. Load was statically applied and increased incrementally until failure occurred at a load level exceeding 16 times the fatigue level loading. The results of the static testing also indicated that only minor damage occurred due to fatigue. Field load testing of the actual bridge has been completed by the New York State Department of Transportation, and the results are discussed as they pertain to the fatigue and static load testing programs described.

Torsional response of fiber-reinforced polymeric (FRP) composites is more complex than conventional materials. Therefore, understanding torsional response of FRP components along with shear behavior leads to development of safe and accurate design specifications. Experimental data of multicellular FRP bridge deck components have been compared with simplified theoretical model studies focused on torsional rigidity, equivalent in-plane shear modulus, in-plane shear strain, and joint efficiency. Simplified classical lamination theory (SCLT) is used to predict torsional rigidity. Results from SCLT, experimental data, and finite-element analysis validate proposed methodology to find torsional rigidity. Data on torsional rigidity and equivalent in-plane shear modulus correlated (less than 12%) with results from SCLT and finite-element analysis. In-plane shear strain based on SCLT is also concordant with test results. In an FRP deck system with 100% joint efficiency, the two-dimensional effect (plate action) on torsional rigidity results in a 20% higher rigidity when compared to a beam model. However, if a refined model has only 80% joint efficiency, then plate action results in a 6% difference from the beam model. In addition, service load design criteria for FRP decks under shear must not excess 16% of the ultimate strain by accounting for environmental and aging effects.

Fiber-reinforced polymer (FRP) composites, especially lightweight sandwich structures, are rapidly finding their way into civil infrastructure application. FRP composite panels are particularly attractive as bridge deck systems due to their high strength, low density, and durability, which are of importance to the bridge industry. Most of the vast amount of durability data for FRP has been generated for aerospace and automotive applications, which involve very different service conditions than civil infrastructure. For civil engineering applications, it is essential to examine the durability performance of FRP materials under weathering conditions. The ultimate goal of this research is to develop a reliable framework for durability assessment of FRP decks, including laboratory testing procedure and finite-element simulation capability. Such a framework should be applicable to all types of FRP deck construction. In this paper, specimens of typical FRP bridge deck skin materials are subjected to freeze-thaw cycling between 4.4 and $-$ 17.8°C in media of dry air, distilled water, and saltwater, and constant freeze at $-$ 17.8°C . The selected deck is used as an example for demonstration purposes. In addition, selected specimens are subjected to simultaneous environmental exposure conditions and sustained loading of 25% ultimate strain. It should be emphasized that most of the environmental conditions reported in the literature produce minor deterioration of a single composite property, and the assessment of such effect on this single property becomes unreliable because of a large property variation. Therefore, in this paper we use multiple mechanical properties as performance indices for damage evaluation. Based on findings from this work, it is concluded that freeze-thaw cycling between 4.4 and $-$ 17.8°C alone and up to 1,250 h and 625 cycles caused very insignificant or no change in the flexural strength, storage modulus, and loss factor of the FRP specimens conditioned in dry air, distilled water, and saltwater. Small reductions in storage modulus (about 1% or less) were observed when specimens were prestrained and subjected to 250 freeze-thaw cycles in distilled water and saltwater. Changes in flexural strength were statistically insignificant, since they were within the data scatter.

The finite-element method (FEM) has been employed to study the structural behavior of the fiber-reinforced polymer (FRP) bridge deck. The numerical results were verified with the field-test results provided by New York State Department of Transportation. Fully coupled thermal-stress analyses were conducted using the FEM to predict the failure mechanisms and the “fire resistance limit” of the superstructure under extreme thermal loading conditions. Furthermore, damage simulations of the FRP deck as a result of snow and ice plowing process were performed to investigate any possibility of bridge failure after damage occurs. Thermal simulations showed that FRP bridge decks are highly sensitive to the effect of elevated temperatures. The FRP deck approached the fire resistance limit at early stages of the fire incident under all cases of fire scenarios. The damage simulations due to the snow plowing showed minimal possibility of bridge failure to take place under the worst-case damage scenario when the top 5 mm of the FRP deck surface was removed. The results of both phases of simulations provide an insight into the safety and the reliability of the FRP systems after the stipulated damage scenarios were considered. Moreover, this paper provides discussions concerning the recommended immediate actions necessary to repair the damaged region of FRP deck panels and possible use of the bridge after the damage incident.

The paper investigates thermal compatibility between wearing surface (WS) materials and glass fiber reinforced polymer (GFRP) bridge decks, and proposes a more durable hybrid WS system for GFRP decks. Wearing surface delamination problems observed on many existing GFRP bridge decks motivated the investigation and the search for a durable WS material that could alleviate the problems. Several WS materials were bonded to GFRP panels, with and without surface preparation, and tested under various environmental conditions. In addition to the standard ASTM C884 method, the testing program included two new methods for thermal compatibility testing to reflect the in-service conditions of WSs on GFRP bridge decks. The proposed methods were developed to account for the influence of freeze–thaw–heat and submerge–freeze cycles on thermal compatibility and durability. The investigation concluded that a hybrid WS system, consisting of two-layered WS materials, has the best bond quality. Applied directly on top of a GFRP deck, the top layer of the hybrid WS system had the best tire resistance, forming a nonskid riding surface.

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.

For military and civilian applications, there exists a need for lightweight, inexpensive, short-span bridges that can be easily transported and erected with minimal equipment. Owing to its favorable properties, fiber-reinforced polymer (FRP) has been shown to be feasible for the construction of such bridges. Investigations into the behavior of a short-span bridge structural concept, adapted to the material properties of commercially available glass FRP (GFRP) pultruded products, are presented. A $4.8\text{-}\mathrm{m}$ span prototype was built from GFRP sections, bonded throughout to form a tapered box beam, with a width of $1.2\mathrm{m}$ and a height at midspan of approximately $0.5\mathrm{m}$ . The box beam represents a single trackway of a double-trackway bridge, whose trackways could be connected by light structural elements. The quasi-static and dynamic behavior of the prototype box beam was investigated in ambient laboratory and field conditions to assess the design and construction techniques used, with a view to designing a full-scale $10\text{-}\mathrm{m}$ GFRP bridge. Laboratory testing of the prototype box beam used single and pairs of patch loads to simulate wheel loading. These tests confirmed that the box beam had sufficient stiffness and strength to function effectively as a single trackway of a small span bridge. Field testing of the structure was undertaken using a Bison vehicle $\left(\mathrm{13,000}\mathrm{kg}\right)$ , driven at varying speeds over the structure to establish its response to realistic vehicle loads and the effects of their movement across the span.

The development and performance of fiber-reinforced polymer (FRP) fabrics as an alternative to steel for restrainers to reduce bridge relative movements at hinges during earthquakes was explored. Glass, carbon, and hybrid (glass/carbon) restrainers were developed and tested on a representative in-span hinge using a shake table at the large-scale structures laboratory at the University of Nevada, Reno. The components of the study presented in this article are: (1) the FRP restrainer development and testing; (2) comparisons among FRP, steel, and shape memory alloy restrainers; and (3) development and evaluation of a simple restrainer design method and a numerical example. Important findings of the study were that compared to steel restrainers, the FRP restrainers were effective in substantially reducing the relative hinge displacements and pounding at hinges. The method to develop the flexible portion of the FRP restrainers and the bond to superstructure was successful in accomplishing the target performance. The proposed restrainer design method provides a rational yet simple tool to design FRP or other types of restrainers.

The temperature difference between the top and bottom of a glass fiber reinforced polymer (GFRP) composite deck, $\sim 65°\mathrm{C}$ $(\sim 122°\mathrm{F})$ , is nearly three times that of conventional concrete decks $\sim 23°\mathrm{C}$ $(\sim 41°\mathrm{F})$ . Such a large temperature difference is attributed to the relatively lower thermal conductivity of GFRP material. In this study, laboratory tests were conducted on two GFRP bridge deck modules (10.2 and $20.3\mathrm{cm}$ deep decks) by heating and cooling the top surface of the GFRP deck, while maintaining ambient (room) temperature at the deck bottom. Deflections and strains were recorded on the deck under thermal loads. Theoretical results (using macro approach, Navier-Levy, and FEM) were compared with the laboratory test data. The test data indicated that the GFRP deck exhibited hogging under a positive temperature difference (i.e., $T_{\mathrm{top}}>T_{\mathrm{bottom}}$ , heating test; $T_{\mathrm{top}}$ and $T_{\mathrm{bottom}}$ are temperatures at top and bottom of the deck, respectively) and sagging under a negative temperature difference (i.e., $T_{\mathrm{top}}<T_{\mathrm{bottom}}$ , cooling test). Deflections of the deck increased with an increasing magnitude of temperature difference. Typically in the field, tensile strains are induced in the top surface of GFRP deck when exposed to sunlight. Based on the field data, for a temperature gradient of $20°\mathrm{C}$ $(36°\mathrm{F})$ at the deck top and $5.6°\mathrm{C}$ $(10°\mathrm{F})$ at the deck bottom, the induced thermal stress was about $0.6\mathrm{MPa}$ $\left(90\mathrm{psi}\right)$ . However, for a critical temperature gradient of $39°\mathrm{C}$ $(70°\mathrm{F})$ the induced thermal stress on GFRP decks is $6.2\mathrm{MPa}$ $\left(900\mathrm{psi}\right)$ .