Thermomechanical Response of Profiled Metal-Faced Insulating Sandwich Panels: Testing and Analysis

The durability of profiled metal-faced insulating sandwich panels (MFISPs) in terms of exposure to high temperatures and thermal cycles is critical for their use in civil engineering applications. In this paper, a total of 20 full-scale panels made with two different thicknesses were tested under instantaneous lateral pressure loading at ambient conditions as well as under various combinations of high temperatures, thermal cycles, and lateral pressure. The pressure was applied through a vacuum chamber whereas thermal blankets were used for sustained and cyclic thermal exposure of the panels. Each thermal cycle entailed 24 h of time duration with a temperature range of 20–80°C. The results show a consistent reduction in the initial stiffness, local buckling pressure, and strength of the panels when they were loaded at high temperatures. These reductions were more substantial (up to 24%) under the combined effects of high temperature (80°C), thermal cycles, and pressure loading. The study also shows that the thickness of the foam core can play an important role in controlling the local buckling capacity and strength of the MFISPs. A nonlinear finite-element analysis was also conducted with a relatively good correlation with the test results. The numerical results provide further insights into the structural response and explain certain aspects that could not be obtained from the tests. Given that MFISPs are typically used for roof panels, where the combination of high temperatures and wind load is inevitable at certain regions, the results presented in this work are recommended for consideration in their design.