TECHNICAL PAPERS
Apr 1, 2008

Development and Evaluation of an Adhesively Bonded Panel-to-Panel Joint for a FRP Bridge Deck System

Publication: Journal of Composites for Construction
Volume 12, Issue 2

Abstract

A fiber-reinforced polymer (FRP) composite cellular deck system was used to rehabilitate a historical cast iron thru-truss structure (Hawthorne St. Bridge in Covington, Va.). The most important characteristic of this application is reduction in self-weight, which raises the live load-carrying capacity of the bridge by replacing the existing concrete deck with a FRP deck. This bridge is designed to HL-93 load and has a 22.86m clear span with a roadway width of 6.71m . The panel-to-panel connections were accomplished using full width, adhesively (structural urethane adhesive) bonded tongue and groove splices with scarfed edges. To ensure proper construction, serviceability, and strength of the splice, a full-scale two-bay section of the bridge with three adhesively bonded panel-to-panel connections was constructed and tested in the Structures Laboratory at Virginia Tech. Test results showed that no crack initiated in the joints under service load and no significant change in stiffness or strength of the joint occurred after 3,000,000 cycles of fatigue loading. The proposed adhesive bonding technique was installed in the bridge in August 2006.

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Acknowledgments

The writers gratefully acknowledge the financial support of the Federal Highway Administration’s (FHwA) Innovative Bridge Research And Construction Program and the technical and financial support of the Virginia Transportation Research Council (Contract No. UNSPECIFIEDVTRC-MOA-03-010) and Virginia Department of Transportation (VDOT). The continued support of Strongwell Corporation, Bristol, Va. for the application of FRP composites in bridges is greatly appreciated. The writers would also like to extend special thanks to Mr. Paul Pine of Ashland Chemicals for providing polyurethane adhesive.

References

AASHTO. (2004). AASHTO LRFD bridge design specifications, Washington, D.C.
Ashland. (2005). “Ashland Pliogrip 8000/6660 urethane adhesive system work sheet.” http://www.ashland.com/technical-reference/msds.asp .
Coleman, J. T. (2002). “Continuation of field and laboratory tests of a proposed bridge deck panel fabricated from pultruded fiber-reinforced polymer components.” MS thesis, Virginia Polytechnic Institute and State Univ., Blacksburg, Va.
Composite Growth Initiative of the American Composites Manufactures Association (ACMA). (2004). “Global FRP use for bridge applications: statistics.” http://www.mdacomposites.org (Sept. 7, 2006).
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Link, C. T. (2003). “Development of panel-to-panel connection for use with a pultruded fiber-reinforced-polymer bridge deck system.” M.E. Rep., Virginia Polytechnic Institute and State Univ., Blacksburg, Va.
Moses, J., Harries, K., Earls, C., and Yulismana, W. (2006). “Evaluation of effective width and distribution factors for GFRP bridge deck supported on steel girders.” J. Bridge Eng., 11(4), 401–409.
Soto, J., Lesko, J., Case, S., Majumdar, P., and Liu, Z. (2004). “Design and testing of adhesively bonded FRP deck joints.” National Science Foundation (NSF) and Research Experience for Undergraduates (REU) Summer Undergraduate Research Program (SURP), Dept. of Engineering Science and Mechanics, Virginia Polytechnic Institute and State Univ., Blacksburg, Va.
Strongwell Inc. (2002). Extren design manual, Bristol, Va.
Temeles, A. B. (2001). “Field and laboratory tests of a proposed bridge deck panel fabricated from pultruded fiber-reinforced polymer components.” MS thesis, Virginia Polytechnic Institute and State Univ., Blacksburg, Va.
Transportation Research Board (TRB). (2006). “Field inspection of in-service FRP bridge decks.” National Cooperative Highway Research Program (NCHRP) Rep. No. 564, Washington, D.C.
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Zhou, A. (2002). “Stiffness and strength of fiber reinforced polymer composite bridge deck systems.” Ph.D. dissertation, Virginia Polytechnic Institute and State Univ., Blacksburg, Va.
Zhou, A., Coleman, J. T., Temeles, A. B., Lesko, J. J., and Cousins, T. E. (2005). “Laboratory and field performance of cellular fiber-reinforced polymer composite bridge deck systems.” J. Compos. Constr., 9(5), 458–467.
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Information & Authors

Information

Published In

Go to Journal of Composites for Construction
Journal of Composites for Construction
Volume 12Issue 2April 2008
Pages: 224 - 233

History

Received: Dec 5, 2006
Accepted: Feb 28, 2007
Published online: Apr 1, 2008
Published in print: Apr 2008

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Authors

Affiliations

Zihong Liu
Graduate Research Assistant, Dept. of Civil and Environmental Engineering, Virginia Tech, Blacksburg, VA 24061 (corresponding author). E-mail: [email protected]
Prasun K. Majumdar
Graduate Research Assistant, Dept. of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061. E-mail: [email protected]
Thomas E. Cousins
Associate Professor, Dept. of Civil and Environmental Engineering, Virginia Tech, Blacksburg, VA 24061. E-mail: [email protected]
John J. Lesko
Professor, Dept. of Engineering Science and Mechanics, Virginia Tech, Blacksburg, VA 24061. E-mail: [email protected]

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