Abstract

Failure of high-density polyethylene (HDPE) aboveground storage tanks (ASTs) causes numerous environmental, ecological, and economic problems. Therefore, it is necessary to routinely inspect the integrity of ASTs to identify the potential defects and act before a catastrophic failure happens. This study investigated the feasibility of using infrared thermography (IRT) for routine HDPE AST inspections and how weathering impacts the properties of HDPE. Moreover, the factors affecting the IRT’s accuracy for defect detection were researched, and it was attempted to determine the minimum levels of defect detection for each weather circumstance. This study investigated the potential areas for tank failure for close inspection. Results showed that IRT is efficient in detecting shallow defects within the outer half of the wall. The smallest detectable defect size was 2.8 mm, which varied in different measurements depending on the interaction of sample geometry, initial thermal gradient, and defect location.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors thank Amy A. O’Leary and Lewis Lloyd at VTRC for their help during the survey and for providing the necessary data. The authors would like to thank Dr. David Mokarem and Brett Farmer at Virginia Tech for their assistance during the preparation of specimens. The authors appreciate the support from Professor Fred Whitford from Purdue University for providing a weathered piece of a failed brine storage tank. The authors thank Professor Mike Bortner for helping to interpret the DSC results. The authors would like to thank Mr. Sean Li for helping to prepare the samples for the salt damage experiments. This research was funded by Virginia Transportation Research Council (VTRC), Project 117955.

References

Allied Terminals Inc. 2009. “Catastrophic tank collapse- investigation report.” Accessed May 1, 2022. https://www.csb.gov/assets/1/20/allied_terminals_report_final_7_13_09.pdf?13857.
API (American Petroleum Institute). 2014. Tank inspection, repair, alternation, and reconstruction. API 653. 5th ed. Washington, DC: API.
ASTM. 2015. Standard test method for tensile properties of plastics. ASTM D638-14. West Conshohocken, PA: ASTM International.
Atherton, W., and J. W. Ash. 2007. “Review of failures, causes & consequences in the bulk storage industry.” In Proc., 2nd Annual Liverpool Conf. in Built Environment and Natural Environment. Princeton, NJ: Citeseer.
Azad, M. J., and M. S. Tavallali. 2019. “A novel computational supplement to an IR-thermography based non-destructive test of electrofusion polyethylene joints.” Infrared Phys. Technol. 96 (Jan): 30–38. https://doi.org/10.1016/j.infrared.2018.10.031.
Barreira, E., and V. P. de Freitas. 2007. “Evaluation of building materials using infrared thermography.” Constr. Build. Mater. 21 (1): 218–224. https://doi.org/10.1016/j.conbuildmat.2005.06.049.
Behravan, A., M. M. deJong, and A. S. Brand. 2021. “Laboratory study on non-destructive evaluation of polyethylene liquid storage tanks by thermographic and ultrasonic methods.” Civ. Eng. 2 (4): 823–851. https://doi.org/10.3390/civileng2040045.
Blakeley, B., C. Emmanouilidis, and K. Hrissagis. 2005. “Above-ground storage tank inspection using the ‘Robot Inspector.’” Insight Non-Destr. Test. Cond. Monit. 47 (11): 705–708. https://doi.org/10.1784/insi.2005.47.11.705.
Callister, W. D. 2000. Fundamentals of materials science and engineering. London: Wiley.
Carrasco, F., P. Pages, S. Pascual, and X. Colom. 2001. “Artificial aging of high-density polyethylene by ultraviolet irradiation.” Eur. Polym. J. 37 (7): 1457–1464. https://doi.org/10.1016/S0014-3057(00)00251-2.
Cheng, L., and G. Y. Tian. 2011. “Surface crack detection for carbon fiber reinforced plastic (CFRP) materials using pulsed eddy current thermography.” IEEE Sens. J. 11 (12): 3261–3268. https://doi.org/10.1109/JSEN.2011.2157492.
Cornell, J. R., and M. A. Baker. 2002. “Catastrophic tank failures: Highlights of past failures along with proactive tanks designs.” In Proc., USEPA Fourth Biennial Freshwater Spills Symp. Washington, DC: USEPA.
Di Tuccio, M. C., N. Ludwig, M. Gargano, and A. Bernardi. 2015. “Thermographic inspection of cracks in the mixed materials statue: Ratto delle Sabine.” Heritage Sci. 3 (1): 1–8. https://doi.org/10.1186/s40494-015-0041-6.
Doaei, M., and M. S. Tavallali. 2018. “Intelligent screening of electrofusion-polyethylene joints based on a thermal NDT method.” Infrared Phys. Technol. 90 (May): 1–7. https://doi.org/10.1016/j.infrared.2018.01.030.
Duan, Y., S. Huebner, U. Hassler, A. Osman, C. Ibarra-Castanedo, and X. P. Maldague. 2013. “Quantitative evaluation of optical lock-in and pulsed thermography for aluminum foam material.” Infrared Phys. Technol. 60 (Sep): 275–280. https://doi.org/10.1016/j.infrared.2013.05.009.
Fierro, G. P. M., D. Ginzburg, F. Ciampa, and M. Meo. 2017. “Nonlinear ultrasonic stimulated thermography for damage assessment in isotropic fatigued structures.” J. Sound Vib. 404 (Sep): 102–115. https://doi.org/10.1016/j.jsv.2017.05.041.
Foudazi, A., K. M. Donnell, and M. T. Ghasr. 2014. “Application of active microwave thermography to delamination detection.” In Proc., IEEE Instrumentation and Measurement Technology Conf., 1567–1571. New York: IEEE. https://doi.org/10.1109/I2MTC.2014.6861009.
Gulmine, J. V., P. R. Janissek, H. M. Heise, and L. Akcelrud. 2003. “Degradation profile of polyethylene after artificial accelerated weathering.” Polym. Degrad. Stab. 79 (3): 385–397. https://doi.org/10.1016/S0141-3910(02)00338-5.
Hsueh, H. C., J. H. Kim, S. Orski, A. Fairbrother, D. Jacobs, L. Perry, D. Hunston, C. White, and L. Sung. 2020. “Micro and macroscopic mechanical behaviors of high-density polyethylene under UV irradiation and temperature.” Polym. Degrad. Stab. 174 (Apr): 109098. https://doi.org/10.1016/j.polymdegradstab.2020.109098.
Ibarra-Castanedo, C., S. Sfarra, D. Ambrosini, D. Paoletti, A. Bendada, and X. Maldague. 2010. “Diagnostics of panel paintings using holographic interferometry and pulsed thermography.” Quant. InfraRed Thermography J. 7 (1): 85–114. https://doi.org/10.3166/qirt.7.85-114.
Kalra, L. P., W. Shen, and J. Gu. 2006. “A wall climbing robotic system for non destructive inspection of above ground tanks.” In Proc., 2006 Canadian Conf. on Electrical and Computer Engineering, 9376469, Piscataway, NJ: Institute of Electrical and Electronics Engineers. https://doi.org/10.1109/CCECE.2006.277523.
Kanthabhabha Jeya, R. P., and A.-H. Bouzid. 2018. “Compression creep and thermal ratcheting behavior of high density polyethylene (HDPE).” Polymers (Basel) 10 (2): 156. https://doi.org/10.3390/polym10020156.
Koriem, A., A. M. Ollick, and M. Elhadary. 2021. “The effect of artificial weathering and hardening on mechanical properties of HDPE with and without UV stabilizers.” Alexandria Eng. J. 60 (4): 4167–4175. https://doi.org/10.1016/j.aej.2021.03.024.
Lee, B., A. L. Pometto III, A. Fratzke, and T. B. Bailey Jr. 1991. “Biodegradation of degradable plastic polyethylene by Phanerochaete and Streptomyces species.” Appl. Environ. Microbiol. 57 (3): 678–685. https://doi.org/10.1128/aem.57.3.678-685.1991.
Lourenço, T., L. Matias, and P. Faria. 2017. “Anomalies detection in adhesive wall tiling systems by infrared thermography.” Constr. Build. Mater. 148 (Sep): 419–428. https://doi.org/10.1016/j.conbuildmat.2017.05.052.
Mohan, B. C., and M. C. Jeyasekhar. 2019. “Combination of infrared thermography and computed radiography nondestructive methods detect oil and gas storage tank drainage pipe blockage.” In Proc., 3rd Singapore Int. Non-Destructive Testing Conf. and Exhibition. Singapore: Non-Destructive Testing Society.
Mulaveesala, R., and S. Tuli. 2006. “Theory of frequency modulated thermal wave imaging for nondestructive subsurface defect detection.” Appl. Phys. Lett. 89 (19): 191913. https://doi.org/10.1063/1.2382738.
Mulaveesala, R., J. S. Vaddi, and P. Singh. 2008. “Pulse compression approach to infrared nondestructive characterization.” Rev. Sci. Instrum. 79 (9): 94901. https://doi.org/10.1063/1.2976673.
Murariu, A. C., and J. V. Lozanović Šajić. 2016. “Temperature and heat effects on polyethylene behaviour in the presence of imperfections.” Therm. Sci. 20 (5): 1703–1712. https://doi.org/10.2298/TSCI151110220M.
Myers, P. E. 1997. Aboveground storage tanks. New York: McGraw-Hill Education.
Nisbet, R. T., and M. D. Pesce. 2011. “NDT of welded steel tanks.” NDT Technician 10 (2): 1–4.
Omar, M. A., Y. Zhou, R. Parvataneni, and E. Planting. 2008. “Calibrated pulse-thermography procedure for inspecting HDPE.” Adv. Mater. Sci. Eng. 2008 (Jan): 186427. https://doi.org/10.1155/2008/186427.
Pages, P., F. Carrasco, J. Surina, and X. Colom. 1996. “FTIR and DSC study of HDPE structural changes and mechanical properties variation when exposed to weathering aging during Canadian winter.” J. Appl. Polym. Sci. 60 (2): 153–159. https://doi.org/10.1002/(SICI)1097-4628(19960411)60:2%3C153::AID-APP2%3E3.0.CO;2-R.
Pech-May, N. W., A. Paul, and M. Ziegler. 2021. “Pulse-compression laser thermography using a modified Barker code: Enhanced detection of subsurface defects.” In Thermosense: Thermal infrared applications XLIII, 117430J. Bellingham, WA: International Society for Optics and Photonics.
Purdue Extension. 2007. “Aboveground petroleum tanks: A practical guide.” Accessed May 10, 2022. https://www.extension.purdue.edu/extmedia/PPP/PPP-73.pdf.
Sahu, A. K., K. Sudhakar, and R. M. Sarviya. 2019. “Influence of U.V light on the thermal properties of HDPE/Carbon black composites.” Case Stud. Therm. Eng. 15 (Nov): 100534. https://doi.org/10.1016/j.csite.2019.100534.
Schober, G., S. Kremling, T. Hochrein, D. Hoffmann, and A. Stöhr. 2017. “Multiple flash thermography for non-destructive testing of lightweight components.” In Proc., IRS2, AMA Conf. Wunstorf, Germany: Association for Sensors and Measurement. https://doi.org/10.5162/irs2017/iP2.
Spicer, M., F. Hagglund, and M. Troughton. 2014. “Development and validation of an automated ultrasonic system for the non-destructive evaluation of welded joints in thermoplastic storage tanks.” In Proc., 11th European Conf. on Non-Destructive Testing. Prague, Netherlands: PolyTank SME Consortium Members.
STI (Steel Tank Institute). 2018. Standard for the inspection of aboveground storage tanks. STI SP001. 6th ed. Lake Zurich, IL: STI.
Tabatabaei, N., and A. Mandelis. 2009. “Thermal-wave radar: A novel subsurface imaging modality with extended depth-resolution dynamic range.” Rev. Sci. Instrum. 80 (3): 34902. https://doi.org/10.1063/1.3095560.
Thermo Scientific. 2022. “Chemical compatibility guide.” Accessed May 10, 2022. https://tools.thermofisher.com/content/sfs/brochures/D20480.pdf.
Whitford, F., S. Salomon, D. Oltman, J. Obermeyer, S. Hawkins, M. Pearson, B. Overstreet, M. Titus, S. Lambert, and M. Hawkins. 2008. Poly tanks for farms and businesses: Preventing catastrophic failures. West Lafayette, IN: Purdue Extension.
Wu, S., B. Gao, Y. Yang, Y. Zhu, P. Burrascano, S. Laureti, M. Ricci, and Y. Wang. 2019. “Halogen optical referred pulse-compression thermography for defect detection of CFRP.” Infrared Phys. Technol. 102 (Nov): 103006. https://doi.org/10.1016/j.infrared.2019.103006.
Wypych, G. 2016. Handbook of polymers. Amsterdam, Netherlands: Elsevier.
Yang, C., M. E. Navarro, B. Zhao, G. Leng, G. Xu, L. Wang, Y. Jin, and Y. Ding. 2016. “Thermal conductivity enhancement of recycled high density polyethylene as a storage media for latent heat thermal energy storage.” Sol. Energy Mater. Sol. Cells 152 (Aug): 103–110. https://doi.org/10.1016/j.solmat.2016.02.022.
Zhu, Z. B., X. Qiu, S. C. Zhong, X. B. Fu, and X. X. Yang. 2014. “Active infrared thermography for defect detection of polyethylene pipes.” Adv. Mater. Res. 1044–1045 (Oct): 700–703. https://doi.org/10.4028/www.scientific.net/AMR.1044-1045.700.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 35Issue 5May 2023

History

Received: Mar 14, 2022
Accepted: Aug 26, 2022
Published online: Mar 2, 2023
Published in print: May 1, 2023
Discussion open until: Aug 2, 2023

Permissions

Request permissions for this article.

Authors

Affiliations

Postdoctoral Associate, Charles E. Via, Jr. Dept. of Civil and Environmental Engineering, Virginia Polytechnic Institute and State Univ., Blacksburg, VA 24061 (corresponding author). ORCID: https://orcid.org/0000-0002-0529-5026. Email: [email protected]
Ph.D. Candidate, Charles E. Via, Jr. Dept. of Civil and Environmental Engineering, Virginia Polytechnic Institute and State Univ., Blacksburg, VA 24061. ORCID: https://orcid.org/0000-0002-0320-4418. Email: [email protected]
Alan Hernandez [email protected]
Research Assistant, Charles E. Via, Jr. Dept. of Civil and Environmental Engineering, Virginia Polytechnic Institute and State Univ., Blacksburg, VA 24061. Email: [email protected]
Research Assistant, Dept. of Materials Science and Engineering, Virginia Polytechnic Institute and State Univ., Blacksburg, VA 24061. ORCID: https://orcid.org/0000-0003-1281-9825. Email: [email protected]
P.E.
Assistant Professor, Charles E. Via, Jr. Dept. of Civil and Environmental Engineering, Department of Materials Science and Engineering, Virginia Polytechnic Institute and State Univ., Blacksburg, VA 24061. ORCID: https://orcid.org/0000-0001-6699-2020. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share