Technical Papers
May 18, 2022

Rheological Characterization of Cementitious Suspensions with Limestone Calcined Clay for Pumping Applications

Publication: Journal of Materials in Civil Engineering
Volume 34, Issue 8

Abstract

Pumping of concrete is an efficient placement technique. When the concrete is pumped in a pipe, the lubrication layer (LL) forms and its rheological properties predominantly dictate the flow and govern the resumption operations. The primary purpose of this study was to investigate the effects of a new admixture, limestone calcined clay (LC2) at variable replacements (0%, 5%, 10%, and 20% by weight) on rheological properties of cementitious suspensions (equivalent to lubricating layer). An increase in yield stress, plastic viscosity, structuration rate, and decreased percolation time were observed with increments in the proportion of LC2 in cementitious suspensions. However, at the optimal dosage of superplasticizer, yield stress and plastic viscosity were decreased by 78% and 82%, respectively, even for the maximum replacement (20%) of LC2. Similarly, the percolation time increased by 15% and the structuration rate decreased by 39%, allowing additional time to deal with any pumping operational delays. From the results, it is also evident that higher deformation ratio of the lubrication layer is beneficial for concretes at rest due to pumping interruption. This study contributes to the fundamental understanding of viscoelastic properties of LC2-based cementitious suspensions, which will improve understanding of lubrication layer behavior for pumping operations.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The authors acknowledge support from Master Builders Solutions India Pvt. Ltd. for the superplasticizer used in this study. DST FIST support for the purchase of rheometer used in this project is acknowledged.

References

AASHTO. 2001. Standard method of test for determining the rheological properties of asphalt binder using a dynamic shear rheometer (DSR). Washington, DC: AASHTO.
Al-Akhras, N. M. 2006. “Durability of metakaolin concrete to sulfate attack.” Cem. Concr. Res. 36 (9): 1727–1734. https://doi.org/10.1016/j.cemconres.2006.03.026.
Andrew, R. M. 2018. “Global CO2 emissions from cement production.” Earth Syst. Sci. Data 10 (1): 195–217. https://doi.org/10.5194/essd-10-195-2018.
Antoni, M., J. Rossen, F. Martirena, and K. Scrivener. 2012. “Cement substitution by a combination of metakaolin and limestone.” Cem. Concr. Res. 42 (12): 1579–1589. https://doi.org/10.1016/j.cemconres.2012.09.006.
Assaad, J., K. H. Khayat, and H. Mesbah. 2003. “Assessment of thixotropy of flowable and self-consolidating concrete.” ACI Mater. J. 100 (2): 99–107. https://doi.org/10.14359/12548.
ASTM. 2007. Standard test methods for fineness of hydraulic cement by air-permeability apparatus. West Conshohocken, PA: ASTM.
ASTM. 2015. Standard specification for portland cement. West Conshohocken, PA: ASTM.
Badogiannis, E. G., I. P. Sfikas, D. V. Voukia, K. G. Trezos, and S. G. Tsivilis. 2015. “Durability of metakaolin self-compacting concrete.” Constr. Build. Mater. 82 (May): 133–141. https://doi.org/10.1016/j.conbuildmat.2015.02.023.
Banfill, P. F. G. 1990. “Rheology of fresh cement and concrete.” In Proc., Int. Conf., 61–130. London: CRC Press.
Barnes, H. A. 2000. A handbook of elementary rheology. Aberystwyth, UK: Univ. of Wales.
Beigh, M. A., V. N. Nerella, E. Secrieru, and V. Mechtcherine. 2019. “Structural build-up behavior of limestone calcined clay cement (LC3) pastes in the context of digital concrete construction.” In Proc., Rheology and Processing of Construction Materials (RheoCon2), 1–8. Dresden, Germany: Technische Universität Dresden.
BS EN (British Standard). 2013. Test for mechanical and physical properties of aggregates Part 6: Determination of particle density and water absorption. London: BS EN.
Choi, M., N. Roussel, Y. Kim, and J. Kim. 2013. “Lubrication layer properties during concrete pumping.” Cem. Concr. Res. 45 (1): 69–78. https://doi.org/10.1016/j.cemconres.2012.11.001.
Choi, M. S., Y. J. Kim, K. P. Jang, and S. H. Kwon. 2014. “Effect of the coarse aggregate size on pipe flow of pumped concrete.” Constr. Build. Mater. 66 (Sep): 723–730. https://doi.org/10.1016/j.conbuildmat.2014.06.027.
Costa, F. N., and D. V. Ribeiro. 2020. “Reduction in CO2 emissions during production of cement, with partial replacement of traditional raw materials by civil construction waste (CCW).” J. Cleaner Prod. 276 (Dec): 123302. https://doi.org/10.1016/j.jclepro.2020.123302.
De Weerdt, K., M. Haha, G. Le Saout, K. O. Kjellsen, H. Justnes, and B. Lothenbach. 2011. “Hydration mechanisms of ternary Portland cements containing limestone powder and fly ash.” Cem. Concr. Res. 41 (3): 279–291. https://doi.org/10.1016/j.cemconres.2010.11.014.
Denis, K., L. Francois, and S. Thierry. 2005. “Design of concrete pumping circuit.” ACI Mater. J. 102 (2): 110–117. https://doi.org/10.14359/14304.
Dhanapal, S. V., and P. Nanthagopalan. 2020. “Investigations on the influence of binders toward rheological behavior of cementitious pastes.” J. Mater. Civ. Eng. 32 (3): 04019374. https://doi.org/10.1061/(ASCE)MT.1943-5533.0003038.
Dhandapani, Y., T. Sakthivel, M. Santhanam, R. Gettu, and R. G. Pillai. 2018. “Mechanical properties and durability performance of concretes with limestone calcined clay cement (LC3).” Cem. Concr. Res. 107 (May): 136–151. https://doi.org/10.1016/j.cemconres.2018.02.005.
Dhinakaran, G., S. Thilgavathi, and J. Venkataramana. 2012. “Compressive strength and chloride resistance of metakaolin concrete.” KSCE J. Civ. Eng. 16 (7): 1209–1217. https://doi.org/10.1007/s12205-012-1235-z.
Dinakar, P., P. K. Sahoo, and G. Sriram. 2013. “Effect of metakaolin content on the properties of high strength concrete.” Int. J. Concr. Struct. Mater. 7 (3): 215–223. https://doi.org/10.1007/s40069-013-0045-0.
Feys, D., K. H. Khayat, and R. Khatib. 2016. “How do concrete rheology, tribology, flow rate and pipe radius influence pumping pressure?” Cem. Concr. Compos. 66 (Feb): 38–46. https://doi.org/10.1016/j.cemconcomp.2015.11.002.
Gruber, K. A., T. Ramlochan, A. Boddy, R. D. Hooton, and M. D. A. Thomas. 2001. “Increasing concrete durability with high-reactivity metakaolin.” Cem. Concr. Compos. 23 (6): 479–484. https://doi.org/10.1016/S0958-9465(00)00097-4.
Güneyisi, E., M. Gesoǧlu, and K. Mermerdaş. 2008. “Improving strength, drying shrinkage, and pore structure of concrete using metakaolin.” Mater. Struct. 41 (5): 937–949. https://doi.org/10.1617/s11527-007-9296-z.
Güneyisi, E., M. Gesoǧlu, and K. Mermerdaş. 2010. “Strength deterioration of plain and metakaolin concretes in aggressive sulfate environments.” J. Mater. Civ. Eng. 22 (4): 403–407. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000034.
Halstead, W. J. 1986. “Use of fly ash in concrete.” In NCHRP synthesis of highway practice, 1–34. Washington, DC: National Research Council.
Hou, P., T. R. Muzenda, Q. Li, H. Chen, S. Kawashima, T. Sui, H. Yong, N. Xie, and X. Cheng. 2021. “Mechanisms dominating thixotropy in limestone calcined clay cement (LC3).” Cem. Concr. Res. 140 (Feb): 106316. https://doi.org/10.1016/j.cemconres.2020.106316.
IS (Indian Standard). 2019. Concrete mixture proportioning—Guidelines. New Delhi, India: Bureau of Indian Standards.
Joseph, S., S. Bishnoi, and S. Maity. 2016. “An economic analysis of the production of limestone calcined clay cement in India.” Indian Concr. J. 90 (11): 22–27.
Kandagaddala, R. K., V. Manare, and P. Nanthagopalan. 2020. “Limestone calcined clay as potential supplementary cementitious material—An experimental study.” In Proc., 3rd Int. Conf. on Calcined Clays for Sustainable Concrete, 491–501. Berlin: Springer.
Kawashima, S., M. Chaouche, D. J. Corr, and S. P. Shah. 2013. “Rate of thixotropic rebuilding of cement pastes modified with highly purified attapulgite clays.” Cem. Concr. Res. 53 (Nov): 112–118. https://doi.org/10.1016/j.cemconres.2013.05.019.
Kolawole, J. T., R. Combrinck, and W. P. Boshoff. 2020. “Rheo-viscoelastic behaviour of fresh cement-based materials: Cement paste, mortar and concrete.” Constr. Build. Mater. 248 (Jul): 118667. https://doi.org/10.1016/j.conbuildmat.2020.118667.
Kwon, S. H., C. K. Park, J. H. Jeong, S. D. Jo, and S. H. Lee. 2013a. “Prediction of concrete pumping: Part I—Development of new tribometer for analysis of lubricating layer.” ACI Mater. J. 110 (6): 647–655. https://doi.org/10.14359/51686332.
Kwon, S. H., C. K. Park, J. H. Jeong, S. D. Jo, and S. H. Lee. 2013b. “Prediction of concrete pumping: Part II-analytical prediction and experimental verification.” ACI Mater. J. 110 (6): 657–667. https://doi.org/10.14359/51686333.
Li, Q., H. Geng, Y. Huang, and Z. Shui. 2015. “Chloride resistance of concrete with metakaolin addition and seawater mixing: A comparative study.” Constr. Build. Mater. 101 (Dec): 184–192. https://doi.org/10.1016/j.conbuildmat.2015.10.076.
Lothenbach, B., G. Le Saout, E. Gallucci, and K. Scrivener. 2008. “Influence of limestone on the hydration of Portland cements.” Cem. Concr. Res. 38 (6): 848–860. https://doi.org/10.1016/j.cemconres.2008.01.002.
Madandoust, R., and S. Y. Mousavi. 2012. “Fresh and hardened properties of self-compacting concrete containing metakaolin.” Constr. Build. Mater. 35 (Oct): 752–760. https://doi.org/10.1016/j.conbuildmat.2012.04.109.
Mai, C. T., E. H. Kadri, T. T. Ngo, A. Kaci, and M. Riche. 2014. “Estimation of the pumping pressure from concrete composition based on the identified tribological parameters.” Adv. Mater. Sci. Eng. 2014 (1): 1. https://doi.org/10.1155/2014/503850.
Mezger, T. G. 2006. The rheology handbook: For users of rotational and oscillatory rheometers. Hannover, Germany: Vincentz Network GmbH & Co. KG.
Moon, G. D., S. Oh, S. H. Jung, and Y. C. Choi. 2017. “Effects of the fineness of limestone powder and cement on the hydration and strength development of PLC concrete.” Constr. Build. Mater. 135 (Mar): 129–136. https://doi.org/10.1016/j.conbuildmat.2016.12.189.
Mostafa, A. M., and A. Yahia. 2016. “New approach to assess build-up of cement-based suspensions.” In Cement and concrete research, 174–182. London: Elsevier.
Ngo, T. T., E. H. Kadri, R. Bennacer, and F. Cussigh. 2010. “Use of tribometer to estimate interface friction and concrete boundary layer composition during the fluid concrete pumping.” Constr. Build. Mater. 24 (7): 1253–1261. https://doi.org/10.1016/j.conbuildmat.2009.12.010.
Nguyen, Q. D., M. S. H. Khan, and A. Castel. 2018. “Engineering properties of limestone calcined clay concrete.” J. Adv. Concr. Technol. 16 (8): 343–357. https://doi.org/10.3151/jact.16.343.
Omran, A. F., K. H. Khayat, and Y. M. Elaguab. 2012. “Effect of SCC mixture composition on thixotropy and formwork pressure.” J. Mater. Civ. Eng. 24 (7): 876–888. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000463.
Roussel, N., A. Lemaître, R. J. Flatt, and P. Coussot. 2010. “Steady state flow of cement suspensions: A micromechanical state of the art.” Cem. Concr. Res. 40 (1): 77–84. https://doi.org/10.1016/j.cemconres.2009.08.026.
Roussel, N., G. Ovarlez, S. Garrault, and C. Brumaud. 2012. “The origins of thixotropy of fresh cement pastes.” Cem. Concr. Res. 42 (1): 148–157. https://doi.org/10.1016/j.cemconres.2011.09.004.
Sawicz, Z., and S. S. Heng. 1996. “Durability of concrete with addition of limestone powder.” Mag. Concr. Res. 48 (175): 131–137. https://doi.org/10.1680/macr.1996.48.175.131.
Schultz, M. A., and L. J. Struble. 1993. “Use of oscillatory shear to study flow behavior of fresh cement paste.” Cem. Concr. Res. 23 (2): 273–282. https://doi.org/10.1016/0008-8846(93)90092-N.
Scrivener, K. L. 2014. “Options for the future of cement.” Indian Concr. J. 88 (7): 11–21.
Secrieru, E. 2018. “Pumping behaviour of modern concretes—Characterisation and prediction.” Ph.D. thesis, Technische Universität Dresden.
Secrieru, E., J. Khodor, C. Schröfl, and V. Mechtcherine. 2018. “Formation of lubricating layer and flow type during pumping of cement-based materials.” Constr. Build. Mater. 178 (Jul): 507–517. https://doi.org/10.1016/j.conbuildmat.2018.05.118.
Shah, V., A. Parashar, G. Mishra, S. Medepalli, S. Krishnan, and S. Bishnoi. 2020. “Influence of cement replacement by limestone calcined clay pozzolan on the engineering properties of mortar and concrete.” Adv. Cem. Res. 32 (3): 101–111. https://doi.org/10.1680/jadcr.18.00073.
Sun, J., and Z. Chen. 2018. “Influences of limestone powder on the resistance of concretes to the chloride ion penetration and sulfate attack.” Powder Technol. 338 (Oct): 725–733. https://doi.org/10.1016/j.powtec.2018.07.041.
Tsivilis, S., E. Chaniotakis, G. Batis, C. Meletiou, V. Kasselouri, G. Kakali, A. Sakellariou, G. Pavlakis, and C. Psimadas. 1999. “The effect of clinker and limestone quality on the gas permeability, water absorption and pore structure of limestone cement concrete.” Cem. Concr. Compos. 21 (2): 139–146. https://doi.org/10.1016/S0958-9465(98)00037-7.
Tuyan, M., R. Saleh Ahari, T. K. Erdem, Ö. Andiç Çakır, and K. Ramyar. 2018. “Influence of thixotropy determined by different test methods on formwork pressure of self-consolidating concrete.” Constr. Build. Mater. 173 (10): 189–200. https://doi.org/10.1016/j.conbuildmat.2018.04.046.
Varshney, A., S. Gohil, B. A. Chalke, R. D. Bapat, S. Mazumder, S. Bhattacharya, and S. Ghosh. 2017. “Rheology of hydrating cement paste: Crossover between two aging processes.” Cem. Concr. Res. 95 (May): 226–231. https://doi.org/10.1016/j.cemconres.2017.02.034.
Wallevik, J. E. 2009. “Rheological properties of cement paste: Thixotropic behavior and structural breakdown.” Cem. Concr. Res. 39 (1): 14–29. https://doi.org/10.1016/j.cemconres.2008.10.001.
Wang, D., C. Shi, N. Farzadnia, H. Jia, R. Zeng, Y. Wu, and L. Lao. 2019. “A quantitative study on physical and chemical effects of limestone powder on properties of cement pastes.” Constr. Build. Mater. 204 (Apr): 58–69. https://doi.org/10.1016/j.conbuildmat.2019.01.154.
Wedding, P., and D. Kantro. 1980. “Influence of water-reducing admixtures on properties of cement paste—A miniature slump test.” Cem. Concr. Aggregates 2 (2): 95. https://doi.org/10.1520/CCA10190J.
Yahia, A., and A. Mostafa. 2018. “Structural build-up of cement-based materials for 3d printing.” In Proc., Int. RILEM Workshop on Rheological Measurements of Cement-Based Materials IRWRMC’18, 105–110. Paris: RILEM Publications SARL.
Yang, P., Y. Dhandapani, M. Santhanam, and N. Neithalath. 2020. “Simulation of chloride diffusion in fly ash and limestone-calcined clay cement (LC3) concretes and the influence of damage on service-life.” Cem. Concr. Res. 130 (Apr): 106010. https://doi.org/10.1016/j.cemconres.2020.106010.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 34Issue 8August 2022

History

Received: Jul 9, 2021
Accepted: Nov 24, 2021
Published online: May 18, 2022
Published in print: Aug 1, 2022
Discussion open until: Oct 18, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Ph.D. Research Scholar, Dept. of Civil Engineering, Indian Institute of Technology Bombay, Mumbai, Maharashtra 400076, India (corresponding author). ORCID: https://orcid.org/0000-0002-5440-2828. Email: [email protected]
Associate Professor, Dept. of Civil Engineering, Indian Institute of Technology Bombay, Mumbai, Maharashtra 400076, India. ORCID: https://orcid.org/0000-0003-1635-1238. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Rheology control of limestone calcined clay cement pastes by modifying the content of fine-grained metakaolin, Journal of Sustainable Cement-Based Materials, 10.1080/21650373.2023.2169965, (1-15), (2023).
  • Characterization of Lubrication Layer of Fresh Concrete Acquired Using the Modified Pipe Flow Apparatus, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-15047, 35, 7, (2023).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share