Technical Papers
Apr 26, 2022

Compounding Scheme Optimization of Composite Flame Retardant and Its Synergistic Inhibitory Effects on Bituminous Combustion

Publication: Journal of Materials in Civil Engineering
Volume 34, Issue 7

Abstract

To inhibit the multiphase combustion characteristics of polymer-modified bitumen (PMB) at high temperatures, a new composite flame retardant with synergistic effects was developed based on the gradient distribution of combustion temperature ranges of four bituminous fractions: saturates, aromatics, resins, and asphaltenes (SARA). Expanded graphite (EG), ferrous hypophosphite (FHP), ammonium polyphosphate (APP), and zinc borate (ZB) were chosen to match the combustion temperature range of every bituminous fraction in turn, so that each bituminous fraction combustion behavior was inhibited by the corresponding flame retardant constituent. The optimized compounding scheme of the composite flame retardant was confirmed, and its inhibitory effects on bituminous combustion were examined using cone calorimeter tests. Test results showed that when the mixed proportion of EG, FHP, APP, and ZB was 1:3:3:4 by weight, the prepared composite flame retardant showed multiphase synergistic inhibitory effects during the entire bituminous combustion, obviously increasing bituminous flame retardancy. Simultaneously, the composite flame retardant presented greater smoke-suppressing effects during bituminous combustion. A thick pyknotic continuous carbon layer was formed on PMB after adding the composite flame retardant, and it played a flame-retarding role in the gas and condensed phases and also suppressed smoke release during bituminous combustion.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

No data, models, or code were generated or used during the study.

Acknowledgments

This work was supported by the National Natural Science Foundation of China (No. 51978340), Provincial Six Talent Peaks Project in Jiangsu (No. JNHB-050), Jiangsu Provincial Department of Education for the Qing Lan Project, and a Project Funded by the National First-class Disciplines (PNFD). We would also like to thank the Advanced Analysis & Testing Center of Nanjing Forestry University for the assistance in the experiments.

References

Bonati, A., F. Merusi, and G. Bochicchio. 2013. “Effect of nanoclay and conventional flame retardants on asphalt mixtures fire reaction.” Constr. Build. Mater. 47 (Oct): 990–1000. https://doi.org/10.1016/j.conbuildmat.2013.06.002.
Dong, X., R. Qin, and S. Nie. 2019. “Fire hazard suppression of intumescent flame retardant polypropylene based on a novel Ni-containing char-forming agent.” Polym. Adv. Technol. 30 (3): 563–572. https://doi.org/10.1002/pat.4492.
Gebke, S., K. Thümmler, R. Sonnier, S. Tech, A. Wagenführ, and S. Fischer. 2020. “Flame retardancy of wood fiber materials using phosphorus-modified wheat starch.” Molecules 25 (2): 335. https://doi.org/10.3390/molecules25020335.
Hopkin, C., M. Spearpoint, and D. Hopkin. 2019. “A review of design values adopted for heat release rate per unit area.” Fire Technol. 55 (5): 1599–1618. https://doi.org/10.1007/s10694-019-00834-8.
Huang, Y., Y. Yang, and J. Ma. 2018. “Preparation of ferric phosphonate/phosphinate and their special action on flame retardancy of epoxy resin.” J. Appl. Polym. Sci. 135 (25): 46206. https://doi.org/10.1002/app.46206.
Kang, N., Y. Qin, and X. Han. 2019. “Experimental study on heat release rate measurement in tunnel fires.” Fire Mater. 43 (4): 381–392. https://doi.org/10.1002/fam.2710.
Kapadia, P. R., M. S. Kallos, and I. D. Gates. 2015. “A review of pyrolysis, aquathermolysis, and oxidation of Athabasca bitumen.” Fuel Process. Technol. 131 (Mar): 270–289. https://doi.org/10.1016/j.fuproc.2014.11.027.
Lesueur, D. 2009. “The colloidal structure of bitumen: Consequences on the rheology and on the mechanisms of bitumen modification.” Adv. Colloid Interface Sci. 145 (1–2): 42–82. https://doi.org/10.1016/j.cis.2008.08.011.
Li, L., X. Shao, and Z. Zhao. 2020. “Synergistic fire hazard effect of a multifunctional flame retardant in building insulation expandable polystyrene through a simple surface-coating method.” ACS Omega 5 (1): 799–807. https://doi.org/10.1021/acsomega.9b03541.
Li, R., K. Zhang, J. Wu, and W. Liu. 2019a. “Performance of warm-mixed flame retardant modified asphalt binder.” Appl. Sci. 9 (7): 1491. https://doi.org/10.3390/app9071491.
Li, Y. M., C. Deng, X. H. Shi, B. R. Xu, H. Chen, and Y. Z. Wang. 2019b. “Simultaneously improved flame retardance and ceramifiable property of polymer-based composites via the formed crystalline phase at high temperature.” ACS Appl. Mater. Interfaces 11 (7): 7459–7471. https://doi.org/10.1021/acsami.8b21664.
Liu, G., and S. Gao. 2018. “Synergistic effect between aluminum hypophosphite and a new intumescent flame retardant system in poly (lactic acid).” J. Appl. Polym. Sci. 135 (23): 46359. https://doi.org/10.1002/app.46359.
Meinier, R., R. Sonnier, P. Zavaleta, S. Suard, and L. Ferry. 2018. “Fire behavior of halogen-free flame retardant electrical cables with the cone calorimeter.” J. Hazard. Mater. 342 (Jan): 306–316. https://doi.org/10.1016/j.jhazmat.2017.08.027.
Oliwa, R., M. Heneczkowski, and M. Oleksy. 2016. “Epoxy composites of reduced flammability.” Composites, Part B 95 (Jun): 1–8. https://doi.org/10.1016/j.compositesb.2016.03.074.
Omairey, E., F. Gu, and Y. Zhang. 2021. “An equation-based multiphysics modelling framework for oxidative ageing of asphalt pavements.” J. Cleaner Prod. 280 (Jan): 124401. https://doi.org/10.1016/j.jclepro.2020.124401.
Park, Y., Y. Lee, and J. Na. 2019. “Numerical study on the effect of tunnel aspect ratio on evacuation with unsteady heat release rate due to fire in the case of two vehicles.” Energies 12 (1): 133. https://doi.org/10.3390/en12010133.
Phan, H. T., B. T. Nguyen, L. H. Pham, C. T. Pham, T. V. V. Do, C. N. Hoang, N. N. Nguyen, J. Kim, and D. Hoang. 2019. “Excellent fireproof characteristics and high thermal stability of rice husk-filled polyurethane with halogen-free flame retardant.” Polymer 11 (10): 1587. https://doi.org/10.3390/polym11101587.
Puente, E., D. Lazar, and D. Alvear. 2016. “Study of tunnel pavements behavior in fire by using coupled cone calorimeter-FTIR analysis.” Fire Saf. J. 81 (Apr): 1–7. https://doi.org/10.1016/j.firesaf.2016.01.010.
Sheng, Y., Y. Wu, Y. Yan, H. Jia, Y. Qiao, B. S. Underwood, D. Niu, and Y. R. Kim. 2020. “Development of environmentally friendly flame retardant to achieve low flammability for asphalt binder used in tunnel pavements.” J. Cleaner Prod. 257 (Jun): 120487. https://doi.org/10.1016/j.jclepro.2020.120487.
Shi, H., T. Xu, and R. Jiang. 2017. “Combustion mechanism of four components separated from asphalt binder.” Fuel 192 (Mar): 18–26. https://doi.org/10.1016/j.fuel.2016.11.110.
Sonnier, R., H. Vahabi, and C. Chivas-Joly. 2019. “New insights into the investigation of smoke production using a cone calorimeter.” Fire Technol. 55 (3): 853–873. https://doi.org/10.1007/s10694-018-0806-z.
Sugano, M., J. Kajita, M. Ochiai, N. Takagi, S. Iwai, and K. Hirano. 2011. “Mechanisms for chemical reactivity of two kinds of polymer modified asphalts during thermal degradation.” Chem. Eng. J. 176 (Dec): 231–236. https://doi.org/10.1016/j.cej.2011.08.080.
Szykuła, M., C. Wicking, S. Whitmarsh, C. S. Creaser, and J. C. Reynolds. 2018. “Characterization of crude oil and its saturate, aromatic, and resin fractions by high-field asymmetric waveform ion mobility spectrometry-high-resolution mass spectrometry.” Energy Fuels 32 (11): 11310–11316. https://doi.org/10.1021/acs.energyfuels.8b02718.
Tian, L., X. Li, L. Wang, Y. Zhang, J. Cui, J. Guo, and B. Yang. 2019. “Synthesis and characterization of an efficient flame retardant based on aromatic ring and phosphate ester for epoxy resin.” Polym. Eng. Sci. 59 (s2): E406–E413. https://doi.org/10.1002/pen.25072.
Xia, W., T. Xu, and H. Wang. 2019. “Thermal behaviors and harmful volatile constituents released from asphalt components at high temperature.” J. Hazard. Mater. 373 (Jul): 741–752. https://doi.org/10.1016/j.jhazmat.2019.04.004.
Xu, T., Y. Wang, W. Xia, and Z. Hu. 2018. “Effects of flame retardants on thermal decomposition of SARA fractions separated from asphalt binder.” Constr. Build. Mater. 173 (Jun): 209–219. https://doi.org/10.1016/j.conbuildmat.2018.04.052.
Yang, C., J. Xie, S. Wu, S. Amirkhanian, X. Zhou, Q. Ye, D. Yang, and R. Hu. 2020. “Investigation of physicochemical and rheological properties of SARA components separated from bitumen.” Constr. Build. Mater. 235 (Feb): 117437. https://doi.org/10.1016/j.conbuildmat.2019.117437.
Yang, L., and J. J. Sheng. 2020. “Experimental study on the oxidation behaviors of Wolfcamp light crude oil and its saturate, aromatic and resin fractions using accelerated rate calorimetry tests.” Fuel 276 (Sep): 117927. https://doi.org/10.1016/j.fuel.2020.117927.
Zanoni, M., G. Rein, L. Yerman, and J. I. Gerhard. 2020. “Thermal and oxidative decomposition of bitumen at the microscale: Kinetic inverse modeling.” Fuel 264 (Mar): 116704. https://doi.org/10.1016/j.fuel.2019.116704.
Zhao, S., W. Pu, B. Sun, F. Gu, and L. Wang. 2019a. “Comparative evaluation on the thermal behaviors and kinetics of combustion of heavy crude oil and its SARA fractions.” Fuel 239 (Mar): 117–125. https://doi.org/10.1016/j.fuel.2018.11.014.
Zhao, S., W. Pu, C. Yuan, X. Peng, J. Zhang, L. Wang, and D. A. Emelianov. 2019b. “Thermal behavior and kinetic triplets of heavy crude oil and its SARA fractions during combustion by high-pressure differential scanning calorimetry.” Energy Fuels 33 (4): 3176–3186. https://doi.org/10.1021/acs.energyfuels.9b00399.
Zheng, J., B. Li, C. Guo, Q. Wu, and Y. Wang. 2014. “Flame-retardant properties of acrylonitrile-butadiene-styrene/wood flour composites filled with expandable graphite and ammonium polyphosphate.” J. Appl. Polym. Sci. 131 (10): 40281. https://doi.org/10.1002/app.40281.
Zheng, Z., Y. Liu, B. Dai, C. Meng, and Z. Guo. 2019. “Fabrication of cellulose-based halogen-free flame retardant and its synergistic effect with expandable graphite in polypropylene.” Carbohydr. Polym. 213 (Jun): 257–265. https://doi.org/10.1016/j.carbpol.2019.02.088.
Zhu, K., Y. Wang, D. Tang, Q. Wang, H. Li, Y. Huang, Z. Huang, and K. Wu. 2019. “Flame-retardant mechanism of layered double hydroxides in asphalt binder.” Material 12 (5): 801. https://doi.org/10.3390/ma12050801.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 34Issue 7July 2022

History

Received: Jun 23, 2021
Accepted: Nov 22, 2021
Published online: Apr 26, 2022
Published in print: Jul 1, 2022
Discussion open until: Sep 26, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Graduate Research Assistant, College of Civil Engineering, Nanjing Forestry Univ., 159 Longpan Rd., Nanjing 210037, Jiangsu, China. Email: [email protected]
Graduate Research Assistant, College of Civil Engineering, Nanjing Forestry Univ., 159 Longpan Rd., Nanjing 210037, Jiangsu, China. ORCID: https://orcid.org/0000-0002-8468-6198. Email: [email protected]
Tao Xu, Ph.D. [email protected]
Professor, College of Civil Engineering, Nanjing Forestry Univ., 159 Longpan Rd., Nanjing 210037, Jiangsu, China (corresponding author). Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Improving the controlled-release effects of composite flame retardant by loading on porous attapulgite and coating, Ceramics International, 10.1016/j.ceramint.2022.10.281, 49, 5, (7871-7887), (2023).
  • Use of Cement Mortar Incorporating Superabsorbent Polymer as a Passive Fire-Protective Layer, Polymers, 10.3390/polym14235266, 14, 23, (5266), (2022).
  • Synergistic effects of developed composite flame retardant on VOCs constituents of heated asphalt and carbonized layer compositions, Journal of Cleaner Production, 10.1016/j.jclepro.2022.133107, 367, (133107), (2022).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share