Technical Papers
Nov 26, 2021

Preparation and Characterization of Magnetite-Based Iron Phosphate Cement

Publication: Journal of Materials in Civil Engineering
Volume 34, Issue 2

Abstract

Iron phosphate cement (IPC) was prepared through the reaction between magnetite and phosphoric acid. The influences of magnetite-to-phosphoric acid (M/PA) mass ratio on the hydration temperature, setting behavior, compressive strength, hydration product, and microstructure of IPC pastes were investigated. Results showed that an increase in the M/PA ratio can slow down the setting reaction and lower the peak hydration temperature. The compressive strengths of IPC pastes at different ages first increased and then decreased with the M/PA increasing from 2.3 to 5.5. The M/PA of 2.6 generates the highest compressive strengths for IPC pastes specimens at different ages, which were 21, 27, 30, and 33 MPa at 1, 3, 7, and 28 days, respectively. Furthermore, multiple characterizations including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDS) revealed that the amorphous iron phosphate phase was mainly formed as the binder phase and the transformation of Fe (II) into Fe (III) occurred during the formation of IPC hydration products.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors appreciate the financial support from the National Natural Science Foundation of China (Nos. 21866018 and 51662024) and the Yunnan Ten Thousand Talents Plan Young & Elite Talents Project (No. YNWR-QNBJ-2018-388).

References

ASTM. 2018. Standard test method for compressive strength of hydraulic -cement motars (using portions of prisms broken in flexure). ASTM C349-18. West Conshohocken, PA: ASTM.
ASTM. 2019. Standard test methods for time of setting of hydraulic cement by Vicat needle. ASTM C191-19. West Conshohocken, PA: ASTM.
Balaguera, C. A. C., and M. A. G. Botero. 2020. “Characterization of steel slag for the production of chemically bonded phosphate ceramics (CBPC).” Constr. Build. Mater. 241 (Apr): 118138. https://doi.org/10.1016/j.conbuildmat.2020.118138.
Du, Y. J., M. L. Wei, K. R. Reddy, F. Jin, H. L. Wu, and Z. B. Liu. 2014. “New phosphate-based binder for stabilization of soils contaminated with heavy metals: Leaching, strength and microstructure characterization.” J. Environ. Manage. 146 (Dec): 179–188. https://doi.org/10.1016/j.jenvman.2014.07.035.
Haque, M. A., and B. Chen. 2019. “Research progresses on magnesium phosphate cement: A review.” Constr. Build. Mater. 211 (Jun): 885–898. https://doi.org/10.1016/j.conbuildmat.2019.03.304.
Jeong, S., and A. Wagh. 2003. “Cementing the gap between ceramics, cements, and polymers.” Mater. Technol. 18 (3): 162–168. https://doi.org/10.1080/10667857.2003.11753035.
Jin, B., L. Chen, and B. Chen. 2020. “Factors assessment of a repair material for brick masonry loaded cracks using magnesium phosphate cement.” Constr. Build. Mater. 252 (Aug): 119098. https://doi.org/10.1016/j.conbuildmat.2020.119098.
Kingery, W. D. 1950. “Fundamental study of phosphate bonding in refractories: I. Literature review.” J. Am. Ceram. Soc. 33 (8): 239–241. https://doi.org/10.1111/j.1151-2916.1950.tb14171.x.
Klammert, U., E. Vorndran, T. Reuther, F. A. Müller, K. Zorn, and U. Gbureck. 2010. “Low temperature fabrication of magnesium phosphate cement scaffolds by 3D powder printing.” J. Mater. Sci. Mater. Med. 21 (11): 2947–2953. https://doi.org/10.1007/s10856-010-4148-8.
Kurtulus, G., and A. Tas. 2011. “Transformations of neat and heated struvite (MgNH4PO4·6H2O).” Mater. Lett. 65 (19–20): 2883–2886. https://doi.org/10.1016/j.matlet.2011.06.086.
Mestres, G., and M. P. Ginebra. 2011. “Novel magnesium phosphate cements with high early strength and antibacterial properties.” Acta Biomater. 7 (4): 1853–1861. https://doi.org/10.1016/j.actbio.2010.12.008.
Ming, H., H. Yu, H. X. Wei, Y. Liu, H. T. Li, X. D. He, H. Huang, and Z. H. Kang. 2011. “Composition and morphology control of Fex(PO4)y(OH)Z·nH2O microcrystals.” Cryst. Res. Technol. 46 (7): 711–717. https://doi.org/10.1002/crat.201100100.
Qiao, F., C. Chau, and Z. Li. 2010. “Property evaluation of magnesium phosphate cement mortar as patch repair material.” Constr. Build. Mater. 24 (5): 695–700. https://doi.org/10.1016/j.conbuildmat.2009.10.039.
Roosendaal, S., B. Van Asselen, J. Elsenaar, A. Vredenberg, and F. Habraken. 1999. “The oxidation state of Fe (100) after initial oxidation in O2.” Surf. Sci. 442 (3): 329–337. https://doi.org/10.1016/S0039-6028(99)01006-7.
Roy, D. M. 1987. “New strong cement materials: Chemically bonded ceramics.” Science 235 (4789): 651–658. https://doi.org/10.1126/science.235.4789.651.
Su, Y., J. Yang, D. Liu, S. Zhen, N. Lin, and Y. Zhou. 2016. “Effects of municipal solid waste incineration fly ash on solidification/stabilization of Cd and Pb by magnesium potassium phosphate cement.” J. Environ. Chem. Eng. 4 (1): 259–265. https://doi.org/10.1016/j.jece.2015.11.025.
Swift, P., H. Kinoshita, N. Collier, and C. Utton. 2013. “Phosphate modified calcium aluminate cement for radioactive waste encapsulation.” Adv. Appl. Ceram. 112 (1): 1–8. https://doi.org/10.1179/1743676112Y.0000000033.
Tang, H., J. Qian, Z. Ji, X. Dai, and Z. Li. 2020. “The protective effect of magnesium phosphate cement on steel corrosion.” Constr. Build. Mater. 255 (Sep): 119422. https://doi.org/10.1016/j.conbuildmat.2020.119422.
Turkina, L., L. Sudakas, V. Paramonova, and A. Chernikova. 1990. “Phase-composition and strength of iron phosphate binders.” Inorg. Mater. 26 (9): 1680–1685.
Viani, A., K. Sotiriadis, I. Kumpova, L. Mancini, and M. S. Appavou. 2017. “Microstructural characterization of dental zinc phosphate cements using combined small angle neutron scattering and microfocus X-ray computed tomography.” Dent. Mater. 33 (4): 402–417. https://doi.org/10.1016/j.dental.2017.01.008.
Wagh, A. S. 2013. “Recent progress in chemically bonded phosphate ceramics.” Int. Scholarly Res. Not. 2013: 20. https://doi.org/10.1155/2013/983731.
Wagh, A. S., and S. Y. Jeong. 2003a. “Chemically bonded phosphate ceramics: I. A dissolution model of formation.” J. Am. Ceram. Soc. 86 (11): 1838–1844. https://doi.org/10.1111/j.1151-2916.2003.tb03569.x.
Wagh, A. S., and S. Y. Jeong. 2003b. “Chemically bonded phosphate ceramics: III. Reduction mechanism and its application to iron phosphate ceramics.” J. Am. Ceram. Soc. 86 (11): 1850–1855. https://doi.org/10.1111/j.1151-2916.2003.tb03571.x.
Xu, B., B. Lothenbach, A. Leemann, and F. Winnefeld. 2018. “Reaction mechanism of magnesium potassium phosphate cement with high magnesium-to-phosphate ratio.” Cem. Concr. Res. 108 (Jun): 140–151. https://doi.org/10.1016/j.cemconres.2018.03.013.
Yamashita, T., and P. Hayes. 2006. “Effect of curve fitting parameters on quantitative analysis of Fe0.94O and Fe2O3 using XPS.” J. Electron. Spectrosc. 152 (1–2): 6–11. https://doi.org/10.1016/j.elspec.2006.02.002.
Yamashita, T., and P. Hayes. 2008. “Analysis of XPS spectra of Fe2+ and Fe3+ ions in oxide materials.” Appl. Surf. Sci. 254 (8): 2441–2449. https://doi.org/10.1016/j.apsusc.2007.09.063.
Yan, T., X. Y. Lai, C. R. Ren, Y. Y. Wang, Z. C. Hu, X. He, and J. Wu. 2020. “Study on solidification properties of chemically bonded phosphate ceramics for cesium radionuclides.” Ceram. Inter. 46 (10): 14964–14971. https://doi.org/10.1016/j.ceramint.2020.03.025.
You, C., J. Qian, J. Qin, H. Wang, Q. Wang, and Z. Ye. 2015. “Effect of early hydration temperature on hydration product and strength development of magnesium phosphate cement (MPC).” Cem. Concr. Res. 78 (Dec): 179–189. https://doi.org/10.1016/j.cemconres.2015.07.005.
Yu, J., J. Qian, F. Wang, J. Qin, X. Dai, C. You, and X. Jia. 2020. “Study of using dolomite ores as raw materials to produce magnesium phosphate cement.” Constr. Build. Mater. 253 (Aug): 119147. https://doi.org/10.1016/j.conbuildmat.2020.119147.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 34Issue 2February 2022

History

Received: Jan 8, 2021
Accepted: Jun 3, 2021
Published online: Nov 26, 2021
Published in print: Feb 1, 2022
Discussion open until: Apr 26, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Postgraduate Student, Faculty of Chemical Engineering, Kunming Univ. of Science and Technology, Kunming 650500, China. Email: [email protected]
Xiangrong Song [email protected]
Postgraduate Student, Faculty of Chemical Engineering, Kunming Univ. of Science and Technology, Kunming 650500, China. Email: [email protected]
Hangwei Jia [email protected]
Postgraduate Student, Faculty of Chemical Engineering, Kunming Univ. of Science and Technology, Kunming 650500, China. Email: [email protected]
Zhongqiu Luo [email protected]
Associate Professor, Faculty of Chemical Engineering, Kunming Univ. of Science and Technology, Kunming 650500, China (corresponding author). Email: [email protected]
Professor, Faculty of Chemical Engineering, Kunming Univ. of Science and Technology, Kunming 650500, China. ORCID: https://orcid.org/0000-0001-9846-6914. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • A novel iron phosphate cement derived from copper smelting slag and its early age hydration mechanism, Cement and Concrete Composites, 10.1016/j.cemconcomp.2022.104653, 133, (104653), (2022).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share