Technical Papers
Jan 11, 2020

Modeling and Analysis of Thermoelectric Generators for Diesel Engine Exhaust Heat Recovery System

Publication: Journal of Energy Engineering
Volume 146, Issue 2

Abstract

The paper focuses on the performance of thermoelectric generators (TEGs) in different positions and under different running conditions. Three-dimensional numerical models of two designs of exhaust heat recovery systems were studied in which two kinds of heat exchangers were designed, and their flow and temperature field characteristics were analyzed. Thermoelectric generators were arranged on the upper and lower surfaces of the heat exchanger, and their thermoelectric output performance was investigated under different engine running conditions (i.e., medium load, high load, and full load). The results showed that the surface temperature of the heat exchanger with vortex rods is higher and more uniform than that of the heat exchanger without vortex rods. Although the backpressure increases for the heat exchanger design with the vortex rods, this is in the order of 1,392 Pa in the condition of full load and therefore negligible. One can see that the position of TEGs and diesel engine running conditions greatly impact the performance of TEGs. Compared with the heat exchanger without vortex rods, the heat exchanger with vortex rods could supply a higher open-circuit voltage at the corresponding position. The output characteristics of TEGs are better, as the temperature is higher in a full load condition.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

The following data, models, or code generated or used during the study are available from the corresponding author by request:
1.
HE and TEG model (Figs. 2 and 4).
2.
Numerical simulation results of diesel engine exhaust heat recovery system (Figs. 58).
3.
Data extracted from the results of the numerical simulation (Figs. 3, 913).

Acknowledgments

This work is financially supported by the National Natural Science Foundation of China (51776090), State Key Laboratory of Engines, Tianjin University (K2018-05), the Double Innovation talents of Jiangsu Province, and natural science research projects in Jiangsu higher education institutions (18KJA470001).

References

Admasu, B. T., X. Luo, and J. Yao. 2013. “Effects of temperature non-uniformity over the heat spreader on the outputs of thermoelectric power generation system.” Energy Convers. Manage. 76 (12): 533–540. https://doi.org/10.1016/j.enconman.2013.08.004.
Anatychuk, L. I., Y. Y. Rozver, and D. D. Velichuk. 2011. “Thermoelectric generator for a stationary diesel plant.” J. Electron. Mater. 40 (5): 1206. https://doi.org/10.1007/s11664-011-1600-6.
Bai, S., H. Lu, T. Wu, X. Yin, X. Shi, and L. Chen. 2014. “Numerical and experimental analysis for exhaust heat exchangers in automobile thermoelectric generators.” Case Stud. Therm. Eng. 4 (11): 99–112. https://doi.org/10.1016/j.csite.2014.07.003.
Chen, L., and J. Lee. 2016. “Efficiency enhancement of an industrial-scale thermoelectric generator system by periodically inputting thermal power.” Energy Convers. Manage. 119 (7): 75–80. https://doi.org/10.1016/j.enconman.2016.04.032.
Chen, W. H., P. H. Wu, X. D. Wang, X. D. Wang, and Y. L. Lin. 2016. “Power output and efficiency of a thermoelectric generator under temperature control.” Energy Convers. Manage. 127 (11): 404–415. https://doi.org/10.1016/j.enconman.2016.09.039.
Daghigh, R., and A. Shafieian. 2016. “An investigation of heat recovery of submarine diesel engines for combined cooling, heating and power systems.” Energy Convers. Manage. 108 (11): 50–59. https://doi.org/10.1016/j.enconman.2015.11.004.
Ding, L. C., A. Akbarzadeh, and A. Date. 2016. “Performance and reliability of commercially available thermoelectric cells for power generation.” Appl. Therm. Eng. 102 (6): 548–556. https://doi.org/10.1016/j.applthermaleng.2016.04.001.
Dunham, M. T., M. T. Barako, S. LeBlanc, M. Asheghi, B. Chen, and K. E. Goodson. 2015. “Power density optimization for micro thermoelectric generators.” Energy. 93 (12): 2006–2017. https://doi.org/10.1016/j.energy.2015.10.032.
Favarel, C., J. P. Bédécarrats, T. Kousksou, and D. Champier. 2014. “Numerical optimization of the occupancy rate of thermoelectric generators to produce the highest electrical power.” Energy 68 (4): 104–116. https://doi.org/10.1016/j.energy.2014.02.030.
Favarel, C., J. P. Bédécarrats, T. Kousksou, and D. Champier. 2016. “Experimental analysis with numerical comparison for different thermoelectric generators configurations.” Energy Convers. Manage. 107 (1): 114–122. https://doi.org/10.1016/j.enconman.2015.06.040.
He, W., S. Wang, Y. Li, and Y. Zhao. 2016. “Structural size optimization on an exhaust exchanger based on the fluid heat transfer and flow resistance characteristics applied to an automotive thermoelectric generator.” Energy Convers. Manage. 129 (12): 240–249. https://doi.org/10.1016/j.enconman.2016.10.032.
Hsiao, Y. Y., W. C. Chang, and S. L. Chen. 2010. “A mathematic model of thermoelectric module with applications on waste heat recovery from automobile engine.” Energy 35 (3): 1447–1454. https://doi.org/10.1016/j.energy.2009.11.030.
Hsu, C. T., G. Y. Huang, H. S. Chu, B. Yu, and D. J. Yao. 2011a. “An effective Seebeck coefficient obtained by experimental results of a thermoelectric generator module.” Appl. Energy 88 (12): 5173–5179. https://doi.org/10.1016/j.apenergy.2011.07.033.
Hsu, C. T., G. Y. Huang, H. S. Chu, B. Yu, and D. J. Yao. 2011b. “Experiments and simulations on low-temperature waste heat harvesting system by thermoelectric power generators.” Appl. Energy 88 (4): 1291–1297. https://doi.org/10.1016/j.apenergy.2010.10.005.
Huang, G. Y., C. T. Hsu, C. J. Fang, and D. J. Yao. 2016. “Optimization of a waste heat recovery system with thermoelectric generators by three-dimensional thermal resistance analysis.” Energy Convers. Manage. 126 (10): 581–594. https://doi.org/10.1016/j.enconman.2016.08.038.
In, B. D., H. I. Kim, J. W. Son, and K. I. Lee. 2015. “The study of a thermoelectric generator with various thermal conditions of exhaust gas from a diesel engine.” Int. J. Heat Mass Transfer 86 (7): 667–680. https://doi.org/10.1016/j.ijheatmasstransfer.2015.03.052.
Karabetoglu, S., A. Sisman, Z. F. Ozturk, and T. Sahin. 2012. “Characterization of a thermoelectric generator at low temperatures.” Energy Convers. Manage. 62 (10): 47–50. https://doi.org/10.1016/j.enconman.2012.04.005.
Karri, M. A., E. F. Thacher, and B. T. Helenbrook. 2011. “Exhaust energy conversion by thermoelectric generator: Two case studies.” Energy Convers. Manage. 52 (3): 1596–1611. https://doi.org/10.1016/j.enconman.2010.10.013.
Katsanos, C. O., D. T. Hountalas, and T. C. Zannis. 2013. “Simulation of a heavy-duty diesel engine with electrical turbocompounding system using operating charts for turbocharger components and power turbine.” Energy Convers. Manage. 76 (12): 712–724. https://doi.org/10.1016/j.enconman.2013.08.022.
Kempf, N., and Y. Zhang. 2016. “Design and optimization of automotive thermoelectric generators for maximum fuel efficiency improvement.” Energy Convers. Manage. 121 (8): 224–231. https://doi.org/10.1016/j.enconman.2016.05.035.
Kim, S. 2013. “Analysis and modeling of effective temperature differences and electrical parameters of thermoelectric generators.” Appl. Energy 102 (2): 1458–1463. https://doi.org/10.1016/j.apenergy.2012.09.006.
Kim, T. Y., A. A. Negash, and G. Cho. 2016. “Waste heat recovery of a diesel engine using a thermoelectric generator equipped with customized thermoelectric modules.” Energy Convers. Manage. 124 (9): 280–286. https://doi.org/10.1016/j.enconman.2016.07.013.
Kossyvakis, D. N., C. G. Vossou, C. G. Provatidis, and E. V. Hristoforou. 2015a. “Computational analysis and performance optimization of a solar thermoelectric generator.” Renewable Energy 81 (9): 150–161. https://doi.org/10.1016/j.renene.2015.03.026.
Kossyvakis, D. N., C. G. Vossou, C. G. Provatidis, and E. V. Hristoforou. 2015b. “Computational and experimental analysis of a commercially available Seebeck module.” Renewable Energy 74 (2): 1–10. https://doi.org/10.1016/j.renene.2014.07.024.
Li, W., J. Peng, W. Xiao, W. Wang, H. Wang, J. Zeng, J. Xie, Q. Huang, K. Mao, and L. Zhang. 2017. “The temperature distribution and electrical performance of fluid heat exchanger-based thermoelectric generator.” Appl. Therm. Eng. 118 (5): 742–747. https://doi.org/10.1016/j.applthermaleng.2017.03.022.
Liang, X., X. Sun, H. Tian, G. Shu, Y. Wang, and X. Wang. 2014. “Comparison and parameter optimization of a two-stage thermoelectric generator using high temperature exhaust of internal combustion engine.” Appl. Energy 130 (10): 190–199. https://doi.org/10.1016/j.apenergy.2014.05.048.
Liu, X., Y. D. Deng, S. Chen, W. S. Wang, Y. Xu, and C. Q. Su. 2014a. “A case study on compatibility of automotive exhaust thermoelectric generation system, catalytic converter and muffler.” Case Stud. Therm. Eng. 2 (3): 62–66. https://doi.org/10.1016/j.csite.2014.01.002.
Liu, X., Y. D. Deng, K. Zhang, M. Xu, Y. Xu, and C. Q. Su. 2014b. “Experiments and simulations on heat exchangers in thermoelectric generator for automotive application.” Appl. Therm. Eng. 71 (1): 364–370. https://doi.org/10.1016/j.applthermaleng.2014.07.022.
Mamur, H., and R. Ahiska. 2015. “Application of a DC–DC boost converter with maximum power point tracking for low power thermoelectric generators.” Energy Convers. Manage. 97 (6): 265–272. https://doi.org/10.1016/j.enconman.2015.03.068.
Meng, J. H., X. D. Wang, and W. H. Chen. 2016. “Performance investigation and design optimization of a thermoelectric generator applied in automobile exhaust waste heat recovery.” Energy Convers. Manage. 120 (7): 71–80. https://doi.org/10.1016/j.enconman.2016.04.080.
Nemir, D., and J. Beck. 2010. “On the significance of the thermoelectric figure of merit Z.” J. Electron. Mater. 39 (9): 1897–1901. https://doi.org/10.1007/s11664-009-1060-4.
Niu, Z., H. Diao, S. Yu, K. Jiao, Q. Du, and G. Shu. 2014. “Investigation and design optimization of exhaust-based thermoelectric generator system for internal combustion engine.” Energy Convers. Manage. 85 (9): 85–101. https://doi.org/10.1016/j.enconman.2014.05.061.
Remeli, M. F., A. Date, B. Orr, L. C. Ding, B. Singh, N. D. N. Affandi, and A. Akbarzadeh. 2016. “Experimental investigation of combined heat recovery and power generation using a heat pipe assisted thermoelectric generator system.” Energy Convers. Manage. 111 (3): 147–157. https://doi.org/10.1016/j.enconman.2015.12.032.
Remeli, M. F., L. Tan, A. Date, B. Singh, and A. Akbarzadeh. 2015. “Simultaneous power generation and heat recovery using a heat pipe assisted thermoelectric generator system.” Energy Convers. Manage. 91 (2): 110–119. https://doi.org/10.1016/j.enconman.2014.12.001.
Shi, Y., X. Chen, Y. Deng, H. Gao, Z. Zhu, G. Ma, Y. Han, and Y. Hong. 2015a. “Design and performance of compact thermoelectric generators based on the extended three-dimensional thermal contact interface.” Energy Convers. Manage. 106 (12): 110–117. https://doi.org/10.1016/j.enconman.2015.09.031.
Shi, Y., Z. Zhu, Y. Deng, W. Zhu, X. Chen, and Y. Zhao. 2015b. “A real-sized three-dimensional numerical model of thermoelectric generators at a given thermal input and matched load resistance.” Energy Convers. Manage. 101 (9): 713–720. https://doi.org/10.1016/j.enconman.2015.06.020.
Temizer, İ., and C. İlkılıç. 2016. “The performance and analysis of the thermoelectric generator system used in diesel engines.” Renewable Sustainable Energy Rev. 63 (9): 141–151. https://doi.org/10.1016/j.rser.2016.04.068.
Twaha, S., J. Zhu, Y. Yan, B. Li, and K. Huang. 2017. “Performance analysis of thermoelectric generator using dc-dc converter with incremental conductance based maximum power point tracking.” Energy Sustainable Dev. 37 (4): 86–98. https://doi.org/10.1016/j.esd.2017.01.003.
Weng, C. C., and M. J. Huang. 2013. “A simulation study of automotive waste heat recovery using a thermoelectric power generator.” Int. J. Therm. Sci. 71 (9): 302–309. https://doi.org/10.1016/j.ijthermalsci.2013.04.008.
Wojciechowski, K. T., M. Schmidt, R. Zybala, J. Merkisz, P. Fuć, and P. Lijewski. 2010. “Comparison of waste heat recovery from the exhaust of a spark ignition and a diesel engine.” J. Electron. Mater. 39 (9): 2034–2038. https://doi.org/10.1007/s11664-009-1010-1.
Wu, G., and X. Yu. 2014. “A holistic 3D finite element simulation model for thermoelectric power generator element.” Energy Convers. Manage. 86 (10): 99–110. https://doi.org/10.1016/j.enconman.2014.04.040.
Wu, Y., T. Ming, X. Li, T. Pan, K. Peng, and X. Luo. 2014. “Numerical simulations on the temperature gradient and thermal stress of a thermoelectric power generator.” Energy Convers. Manage. 88 (12): 915–927. https://doi.org/10.1016/j.enconman.2014.08.069.
Zhang, Y., M. Cleary, X. Wang, N. Kempf, L. Schoensee, J. Yang, and L. Meda. 2015. “High-temperature and high-power-density nanostructured thermoelectric generator for automotive waste heat recovery.” Energy Convers. Manage. 105 (11): 946–950. https://doi.org/10.1016/j.enconman.2015.08.051.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 146Issue 2April 2020

History

Received: Jan 12, 2019
Accepted: Jul 23, 2019
Published online: Jan 11, 2020
Published in print: Apr 1, 2020
Discussion open until: Jun 11, 2020

Permissions

Request permissions for this article.

Authors

Affiliations

Jun Wang, Ph.D. [email protected]
Associate Professor, School of Automotive and Traffic Engineering, Jiangsu Univ., Zhenjiang 212013, China (corresponding author). Email: [email protected]
Xiangxiang Song
Master’s Candidate, School of Automotive and Traffic Engineering, Jiangsu Univ., Zhenjiang 212013, China.
Yilin Li
Master’s Candidate, School of Automotive and Traffic Engineering, Jiangsu Univ., Zhenjiang 212013, China.
Chaozhen Zhang
Master, School of Automotive and Traffic Engineering, Jiangsu Univ., Zhenjiang 212013, China.
Chuang Zhao
Engineer, Kailong High Technology Co., Ltd., Wuxi 214000, China.
Lei Zhu
Engineer, Kailong High Technology Co., Ltd., Wuxi 214000, China.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share