TECHNICAL PAPERS
Jan 1, 2006

Modeling of Multilayer Composite Fabrics for Gas Turbine Engine Containment Systems

Publication: Journal of Aerospace Engineering
Volume 19, Issue 1

Abstract

An experimental and modeling system for the modeling of multilayer composite fabrics used in a gas turbine engine containment system is developed. Specifically, Kevlar 49 (17×17) and Zylon AS (35×35) fabrics are used in the study. The experimental setup is first used to obtain the material properties of these fabrics. Later, one or more layers of these fabrics is tightly wrapped around a steel cylinder that simulates an engine containment housing. A steel penerator (or a blunt nose) is used in a static test by slowly pushing against the fabric. The resulting load-deflection data are used to compute a variety of parameters, including the energy absorption capacity. The material behavior obtained from the experimental study is then used as the constitutive model in a finite element simulation of the static test. The objective is to develop a procedure for understanding the relative strengths and weaknesses of different fabrics and to aid in the development of finite element modeling of actual fan blade-out events.

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Acknowledgments

The writers would like to thank the Federal Aviation Administration (FAA) for sponsoring this research under Grant No. 01-C-AW-ASU. Don Altobelli and Bill Emmerling are the FAA project managers for the project. The cooperation and help from research partners—Honeywell Engine Systems, Phoenix, SRI, Intl., Menlo Park, Calif., and NASA-Glenn, Cleveland, Ohio—are also appreciated.

References

ASTM. (2000). “Standard test method for tensile properties of fiber-resin composites.” ASTM-D-3039.
Bednarcyk, B. A. (2001). “Discussion of ‘woven fabric composite material model with material nonlinearity for non-linear finite element simulation’ by Tabiei and Jiang.” Int. J. Solids Struct. 38, 8585–8588.
Bednarcyk, B. A., and Pindera, M. K. (1999). “Inelastic response of a woven carbon/copper composite. Part I: Experimental characterization.” J. Compos. Mater., 33, 1807–1836.
Bednarcyk, B. A., and Pindera, M. K. (2000a). “Inelastic response of a woven carbon/copper composite. Part II: Micromechanics model.” J. Compos. Mater., 34, 299–331.
Bednarcyk, B. A., and Pindera, M. K. (2000b). “Inelastic response of a woven carbon/copper composite. Part III: Model-experiment correlation.” J. Compos. Mater., 34, 352–378.
Dupont. (2003). Kevlar ⟨http://www.dupont.com/kevlar⟩ (2003).
Gomuc, R. (2003). “Explicit finite element analysis of multilayer composite fabric for gas turbine engines containment system: Tasks 3 and 4.” FAA Final Rep., FAA, Atlantic City, N.J.
HKS. (2002). ABAQUS 6.2.1-Standard Reference manuals.
Ivanov, I., and Tabiei, A. (2001). “Three-dimensional computational micro-mechanical model for woven fabric composites.” Compos. Struct., 54, 489–496.
Paley, M., and Aboudi, J. (1992). “Micromechanical analysis of composites by the generalized cells method,” Mech. Mater., 14, 127–139.
Rajan S. D., et al. (2004). “Explicit finite element analysis modeling of multilayer composite fabric for gas turbine engines containment systems. Part 1: Static tests amd modeling.” Final Rep. DOT/FAA/AR-04/40,P1 Office of Aviation Research, Washington, D.C.
Sharda, J. (2002). “Mechanical testing and finite element analysis of fabrics for engine containment systems.” MS thesis, Dept. of Civil and Environmental Engineering, Arizona State Univ., Tempe, Ariz.
Tabiei, A., and Jiang, Y. (1999). “Woven fabric composite material model with material nonlinearity for nonlinear finite element simulation.” Int. J. Solids Struct., 36, 2757–2771.

Information & Authors

Information

Published In

Go to Journal of Aerospace Engineering
Journal of Aerospace Engineering
Volume 19Issue 1January 2006
Pages: 38 - 45

History

Received: Dec 12, 2003
Accepted: Sep 6, 2004
Published online: Jan 1, 2006
Published in print: Jan 2006

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Authors

Affiliations

J. Sharda
Research Assistant; currently, Product Design Engineer, Motorola, Plantation, FL 33322.
C. Deenadayalu
Research Assistant, Dept. of Civil and Environmental Engineering, Arizona State Univ., Tempe, AZ 85287-5306.
B. Mobasher
Professor, Dept. of Civil and Environmental Engineering, Arizona State Univ., Tempe, AZ 85287-5306.
S. D. Rajan
Professor, Dept. of Civil and Environmental Engineering, Arizona State Univ., Tempe, AZ 85287-5306.

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