Technical Papers
Oct 31, 2023

Forensic Investigations of Concrete Degradation: Case Study of a Hydropower Project

Publication: Journal of Performance of Constructed Facilities
Volume 38, Issue 1

Abstract

This paper focuses on concrete degradation of hydraulic conveyance components of a hydropower project in Uganda that was commissioned in 2019. During a routine outage inspection in 2021, concrete damage was observed in the waterways. The engineering-procure-construct (EPC) contractor was notified to remedy the defects but they declined, claiming that it was normal erosion wear. In order to ascertain the root cause, avert a potential dispute, and apportion liability, a forensic investigation was conducted by the owner. Site inspections, water quality sampling and testing, and concrete core sampling and testing were carried out during the forensic investigation. The findings indicate that the Nile River water is highly aggressive, and the coupled soft water attack and hydraulic erosion-abrasion led to the premature concrete surface degradation. In order to enhance durability and long-term performance of the waterways, a protective surface coating has been recommended. The investigations have been very useful to avert costly and time-consuming disputes between the owner and the contractor because the cause and party responsible for the defects have been identified, and the contractor has agreed to take remedial action in accordance with the contract. The study will be useful for other planned hydropower projects along the Nile River and similar projects globally.

Practical Applications

The paper reveals the significance of forensic investigations at a hydropower infrastructure project to ascertain the durability of the civil engineering components of the facility, and in turn the overall performance of the infrastructure. The study undertakes a forensic investigation of concrete degradation within hydraulic conveyance components of a recently commissioned hydropower project in Uganda. The findings reveal practical insights for industry practitioners on the key design and construction considerations for hydropower plants or similar water conveyance systems. Key findings from the investigations, as well as durability recommendations for future project waterways, are shared for best industry practice, including adopting a comprehensive durability design and performance-based approach for key infrastructure such as hydropower plants.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The authors acknowledge the assistance and support of the following during the investigations: Professor Mike Otieno of University of Witwatersrand, Jacques du Plessis of GIBB Johannesburg, and UEGCL projects and operations employees especially Godfrey Rwankafunjo, Eng., Chad S. Akita, Doreen Abamarungi, and Dr. Mary Akurut. We also extend our thanks to UEGCL staff Matthew Arikosi Otim and Oden Akanyijuka for helping with the literature articles.

References

ACI (American Concrete Institute). 1987. Erosion of concrete in hydraulic structures. ACI 210R-93. Farmington Hills, MI: ACI.
ACI (American Concrete Institute). 1995. Building code requirements for structural concrete: (ACI 318-95) and commentary. ACI 318R-95. Farmington Hills, MI: ACI.
ACI (American Concrete Institute). 2021. Code requirements for environmental engineering concrete structures (ACI 350-20) and commentary (ACI 350R-20). ACI 350-20. Farmington Hills, MI: ACI.
Alexander, M., Y. Ballim, and J. Mackechnie. 2018. Durability index testing procedure manual: Version 4.5.1. Cape Town, South Africa: Univ. of Cape Town.
Alexander, M., A. Bentur, and S. Mindess. 2017. Durability of concrete: Design and construction. Milton Park, UK: Taylor and Francis.
Alexander, M. G., J. R. Mackechnie, and Y. Ballim. 2001. “Use of durability indexes to achieve durable cover concrete in reinforced concrete structures.” In Materials science of concrete, edited by J. P. Skalny and S. Mindess, 483–511. Columbus, OH: American Ceramic Society.
Basson, J., and Y. Ballim. 1994. Durability of concrete, edited by B. Addis, 7th ed. Washington, DC: Portland Cement Institute.
Bentur, A., and D. Mitchell. 2008. “Material performance lessons.” Cem. Concr. Res. 38 (2): 259–272. https://doi.org/10.1016/j.cemconres.2007.09.009.
Beushausen, H., R. Torrent, and M. G. Alexander. 2019. “Performance-based approaches for concrete durability: State of the art and future research needs.” Cem. Concr. Res. 119 (May): 11–20. https://doi.org/10.1016/j.cemconres.2019.01.003.
Bhadauria, S. S., and D. M. C. Gupta. 2007. “In situ performance testing of deteriorating water tanks for durability assessment.” J. Perform. Constr. Facil. 21 (3): 234–239. https://doi.org/10.1061/(ASCE)0887-3828(2007)21:3(234).
Bhattarai, S. S., P. K. Krishna, and R. Kayastha. 2023. “Contractors’ claims in an EPC and turnkey contract: Lessons learned from a hydropower project.” J. Leg. Aff. Dispute Resolut. Eng. Constr. 15 (2): 05022011. https://doi.org/10.1061/JLADAH.LADR-915.
Bickley, J. A., D. Hooton, and K. C. Hover. 2006. “Performance specifications for durable concrete.” Concr. Int. 28 (9): 51–57.
BSI (British Standard Institution). 2015. Concrete—Complementary British Standard to BS EN 206. Method of specifying and guidance for the specifier. BS 8500-1:2015. London: BSI.
CEN (European Committee for Standardization). 2004. Eurocode 2: Design of concrete structures—Part 1-1: General rules and rules for buildings. EN 1992-1-1. Brussels, Belgium: CEN.
Diamanti, M. V., A. Brenna, F. Bolzoni, M. Berra, T. Pastore, and M. Ormellese. 2013. “Effect of polymer modified cementitious coatings on water and chloride permeability in concrete.” J. Constr. Build. Mater. 49 (8): 720–728. https://doi.org/10.1016/j.conbuildmat.2013.08.050.
Ekstrom, T. 2001. Leaching of concrete: Experiments and modelling. Lund, Sweden: Lund Univ.
Fanijo, E. O., J. T. Kolawole, and A. Almakrab. 2021. “Alkali-silica reaction (ASR) in concrete structures: Mechanisms, effects and evaluation test methods adopted in the United States.” Case Stud. Constr. Mater. 15 (Dec): e00563. https://doi.org/10.1016/j.cscm.2021.e00563.
Gambatese, J. A., M. Behm, and S. Rajendran. 2008. “Design’s role in construction accident casuality and prevention: Perspectives from an expert panel.” Saf. Sci. 46 (4): 675–691. https://doi.org/10.1016/j.ssci.2007.06.010.
Gorga, R. V., L. F. M. Sanchez, B. Martín-Pérez, P. L. Fecteau, A. J. C. T. Cavalcanti, and P. N. Silva. 2020. “Finite element assessment of the ASR-affected Paulo Afonso IV dam.” J. Perform. Constr. Facil. 34 (4): 04020065. https://doi.org/10.1061/(ASCE)CF.1943-5509.0001456.
Hooton, R. D., K. Hover, and J. A. Bickley. 2005. “Performance standards and specifications for concrete: Recent Canadian developments.” Indian Concr. J. 79 (12): 31–37.
Hu, H. H., X. B. Zuo, D. Cui, and Y. J. Tang. 2019. “Experimental study on leaching-abrasion behavior of concrete in flowing solution with low velocity.” Constr. Build. Mater. 224 (Nov): 762–772. https://doi.org/10.1016/j.conbuildmat.2019.07.125.
Hu, J. 2020. “Carbonisation and calcium leaching-induced deterioration of concrete in dams: Field inspection and microstructural investigation.” Eur. J. Environ. Civ. Eng. 24 (12): 2046–2069. https://doi.org/10.1080/19648189.2018.1498809.
Latrubesse, E. M., E. Park, K. Sieh, T. Dang, Y. N. Lin, and S. H. Yun. 2020. “Dam failure and a catastrophic flood in the Mekong Basin (Bolaven Plateau), southern Laos, 2018.” Geomorphology 362 (Aug): 107721. https://doi.org/10.1016/j.geomorph.2020.107221.
Li, K., D. Zhang, Q. Li, and Z. Fan. 2019. “Durability for concrete structures in marine environments of HZM project: Design, assessment and beyond.” Cem. Concr. Res. 115 (Jan): 545–558. https://doi.org/10.1016/j.cemconres.2018.08.006.
Love, P. E. D., J. Smith, F. Ackermann, and Z. Irani. 2019. “Making sense of rework and its unintended consequence in projects: The emergence of uncomfortable knowledge.” Int. J. Project Manage. 37 (3): 501–516. https://doi.org/10.1016/j.ijproman.2019.02.004.
McKinsey. 2020. Solving Africa’s infrastructure paradox. NewYork: McKinsey.
Moore, A. J., A. T. Bakera, and M. G. Alexander. 2021. “A critical review of the Water Sorptivity Index (WSI) parameter for potential durability assessment: Can WSI be considered in isolation of porosity?” J. S. Afr. Inst. Civ. Eng. 63 (2): 27–34. https://doi.org/10.17159/2309-775/2021/v63n2a4.
Moradian, M., M. Chini, and M. Shekarchi. 2015. “Durability performance of a structure made with high-performance concrete and prefabricated elements in a marine environment.” J. Perform. Constr. Facil. 29 (6): 04014174. https://doi.org/10.1061/(ASCE)CF.1943-5509.0000668.
Moradllo, M. K., M. Shekarchi, and M. Hoseini. 2012. “Time-dependent performance of concrete surface coatings in tidal zone of marine environment.” Constr. Build. Mater. 30 (May): 198–205. https://doi.org/10.1016/j.conbuildmat.2011.11.044.
MottMacDonald. 2017. Independent comprehensive audit of Karuma and Isimba hydropower projects. London: MottMacDonald.
Mutikanga, H. E., M. Abdul Nabi, G. G. Ali, and I. H. El-adaway. 2022. “Postaward construction and contract management of engineering, procurement, and construction hydropower projects: Two case studies from Uganda.” J. Manage. Eng. 38 (6): 05022012. https://doi.org/10.1061/(ASCE)ME.1943-5479.0001088.
Mutikanga, H. E., M. Kayondo, and C. S. Akita. 2023. “Performance of Chinese international contractors in sub-Saharan Africa: Evidence from Uganda.” J. Manage. Eng. 39 (3): 05023003. https://doi.org/10.1061/JMENEA.MEENG-5167.
Neumann, C., E. F. Faria, and A. C. P. dos Santos. 2021. “Concrete leaching of a hydroelectric powerhouse due to 40 years of exposure to river water.” Constr. Build. Mater. 302 (Oct): 124253. https://doi.org/10.1016/j.conbuildmat.2021.124253.
Nganga, G., M. Alexander, and H. Beushausen. 2013. “Practical implementation of the durability index performance-based design approach.” Constr. Build. Mater. 45 (Aug): 251–261. https://doi.org/10.1016/j.conbuildmat.2013.03.069.
Nie, D., H. Wang, P. Li, X. Han, J. Zhang, and C. Wang. 2021. “A methodology to evaluate long term durability of dam concrete due to calcium leaching through microscopic tests and numerical analysis.” Materials 14 (24): 7819. https://doi.org/10.3390/ma14247819.
Otieno, M., M. Alexander, and J. Du Plessis. 2017. “Soft water attack on concrete tunnel linings in the Ingula pumped storage hydro-power scheme: Assessment of concrete resistance and protection.” J. South African Inst. Civ. Eng. 59 (3): 57–67. https://doi.org/10.17159/2309-8775/2017/v59n3a7.
Pan, X., Z. Shi, C. Shi, T. C. Ling, and N. Li. 2017a. “A review on concrete surface treatment Part I: Types and mechanisms.” Constr. Build. Mater. 132 (May): 578–590. https://doi.org/10.1016/j.conbuildmat.2016.12.025.
Rendell, F., R. Jauberthie, and M. Grantham. 2002. Deteriorated concrete: Inspection and physicochemical analysis. New York: Thomas Telford.
SABS (South African Bureau of Standards). 2015. Civil engineering test methods part CO3-2: Concrete durability index testing—Oxygen permeability test. SANS 3001-CO3-2. Pretoria, South Africa: SABS.
Safiuddin, M. 2017. “Concrete damage in field conditions and protective sealer and coating systems.” Coatings 7 (7): 90. https://doi.org/10.3390/coatings7070090.
Sangoju, B., A. Kanchanadevi, K. Sivasubramanian, and K. Ramanjaneyulu. 2021. “Durability performance criteria for precast RC box units and repair measures based on nondestructive testing and evaluation.” J. Perform. Constr. Facil. 35 (6): 04021075. https://doi.org/10.1061/(ASCE)CF.1943-5509.0001646.
Shrestha, K., and P. P. Shrestha. 2022. “Framework to implement performance-based contracting for chip-seal road maintenance.” J. Constr. Eng. Manage. 148 (1): 04021183. https://doi.org/10.1061/(ASCE)CO.1943-7862.0002207.
Wahl, T. L., K. W. Frizell, and H. T. Falvey. 2019. “Uplift pressures below spillway chute slabs at unvented open offset joints.” J. Hydraul. Eng. 145 (11): 04019039. https://doi.org/10.1061/(ASCE)HY.1943-7900.0001637.
Wüthrich, D., S. Chamoun, E. F. R. Bollaert, G. De Cesare, and A. J. Schleiss. 2021. “Experimental and numerical study on scour-protection methods in a stilling basin: Case study of Chancy-Pougny Dam.” J. Hydraul. Eng. 147 (6): 05021002. https://doi.org/10.1061/(ASCE)hy.1943-7900.0001881.
Yusuf, F., and Z. Micovic. 2020. “Prototype-scale investigation of spillway cavitation damage and numerical modeling of mitigation options.” J. Hydraul. Eng. 146 (2): 04019057. https://doi.org/10.1061/(ASCE)HY.1943-7900.0001671.
Zarrabi, N., M. N. Moghim, and M. R. Eftekhar. 2021. “Effect of hydraulic parameters on abrasion erosion of fibre reinforced concrete in hydraulic structures.” Constr. Build. Mater. 267 (Jan): 120966. https://doi.org/10.1016/j.conbuildmat.2020.120966.
Zhu, L., S. Cheung, X. Gao, Q. Li, and G. Liu. 2020. “Success DNA of a record-breaking megaproject.” J. Constr. Eng. Manage. 146 (8): 05020009. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001878.

Information & Authors

Information

Published In

Go to Journal of Performance of Constructed Facilities
Journal of Performance of Constructed Facilities
Volume 38Issue 1February 2024

History

Received: Apr 27, 2023
Accepted: Sep 5, 2023
Published online: Oct 31, 2023
Published in print: Feb 1, 2024
Discussion open until: Mar 31, 2024

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Harrison E. Mutikanga [email protected]
CEO, Uganda Electricity Generation Company Limited, Plot 6-9 Okot Close Bukoto, P.O. Box 75831, Kampala, Uganda. Email: [email protected]
Head of Research and Business Development, Uganda Electricity Generation Company Limited, Plot 6-9 Okot Close Bukoto, P.O. Box 75831, Kampala, Uganda (corresponding author). ORCID: https://orcid.org/0000-0003-2566-1713. Email: [email protected]
Emeritus Professor, Dept. of Civil Engineering, Univ. of Cape Town, Private Bag X3, Rondebosch, Cape Town 7701, South Africa. ORCID: https://orcid.org/0000-0002-0986-3529
Yunus Ballim
Emeritus Professor, School of Civil and Environmental Engineering, Univ. of Witwatersrand, 1 Jan Smuts Ave., Braamfontein, Johannesburg 2000, South Africa.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share