Technical Papers
Apr 26, 2024

A Five-Phase Mesoscale Numerical Analysis Method for the Sulfate Attack Process on Recycled Aggregate Concrete

Publication: Journal of Materials in Civil Engineering
Volume 36, Issue 7

Abstract

Concrete made using recycled aggregates may become less durable due to sulfate attack. In this study, the degradation of recycled aggregate concrete (RAC) under external sulfate assault was investigated using a mesoscale numerical analysis method. A random convex polygon aggregate model with five phases—(1) aggregate, (2) aggregate–old bonded mortar interface transition zone (ITZ), (3) old bonded mortar, (4) old bonded mortar–new bonded mortar ITZ, and (5) new bonded mortar—was established using a self-compiled program in order to take into account the heterogeneity of RAC. The aggregate was considered an impervious phase, but the four other phases were considered pervious. In the model, the only chemical byproduct was the ettringite that causes expansion. The proposed method for modeling sulfate attack on RAC was validated by experiments. Sulfate diffusion, the impact of ITZ thickness, water:cement ratio, and surface sulfate content were investigated. The simulation results showed that (1) there was limited influence of surface sulfate ion concentration on the rate of sulfate erosion in RAC, (2) water:cement ratio has a significant impact on sulfate resistance in RAC, and (3) the sulfate attack procedure is largely unaffected by ITZ thickness.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

This research was supported by the Special Focus on the Development and Promotion of Henan Province (Grant Nos. 212102110191 and 212102110200) and the Innovative Funds Plan of Henan University of Technology (Grant No. 2022ZKCJ06).

References

Ahmed, W., and C. W. Lim. 2021. “Production of sustainable and structural fiber reinforced recycled aggregate concrete with improved fracture properties: A review.” J. Cleaner Prod. 279 (Jan): 123832. https://doi.org/10.1016/j.jclepro.2020.123832.
Cefis, N., and C. Comi. 2017. “Chemo-mechanical modelling of the external sulfate attack in concrete.” Cem. Concr. Res. 93 (Mar): 57–70. https://doi.org/10.1016/j.cemconres.2016.12.003.
Duan, H., and J. Li. 2016. “Construction and demolition waste management: China’s lessons.” Waste Manage. Res. 34 (5): 397–398. https://doi.org/10.1177/0734242X16647603.
Feng, Q., and Y. Wang. 2021. “Study on the durability of recycled fly ash concrete under the coupling condition of dry wet cycle and sulfate resistance.” Concrete 5 (May): 42–45.
Gao, D., L. Zhang, and J. Lu. 2016. “Research on design parameters of mix proportion for recycled aggregate concrete.” J. Archit. Civ. Eng. 33 (1): 8–14.
Gao, S., Y. Gong, and S. Ban. 2021. “Effect of sulfate attack on properties of recycled concrete modified nano-SiO2.” J. Shenyang Jianzhu Univ. 37 (5): 907–914.
Genovés, V., F. Vargas, and J. Gosálbez. 2017. “Ultrasonic and impact spectroscopy monitoring on internal sulphate attack of cement-based materials.” Mater. Des. 125 (Mar): 46–54. https://doi.org/10.1016/j.matdes.2017.03.068.
Hossain, F. M. Z., M. Shahjalal, and K. Islam. 2019. “Mechanical properties of recycled aggregate concrete containing crumb rubber and polypropylene fiber.” Constr. Build. Mater. 225 (Jun): 983–996. https://doi.org/10.1016/j.conbuildmat.2019.07.245.
Hu, Z., L. Mao, and J. Xia. 2018. “Five-phase modelling for effective diffusion coefficient of chlorides in recycled concrete.” Mag. Concr. Res. 70 (11): 583–594. https://doi.org/10.1680/jmacr.17.00194.
Idiart, A. E. 2009. Coupled analysis of degradation processes in concrete specimens at the meso-level. Barcelona, Spain: Universitat Politècnica de Catalunya.
Idiart, A. E., C. M. López, and I. Carol. 2011. “Chemo-mechanical analysis of concrete cracking and degradation due to external sulfate attack: A meso-scale model.” Cem. Concr. Compos. 33 (3): 411–423. https://doi.org/10.1016/j.cemconcomp.2010.12.001.
Li, D. 2019. Study on sulfate corrosion resistance of recycled coarse aggregate concrete. Beijing: China Univ. of Mining and Technology.
Li, Y., X. Yang, and P. Lou. 2021. “Sulfate attack resistance of recycled aggregate concrete with NaOH-solution-treated crumb rubber.” Constr. Build. Mater. 287 (Jun): 123044. https://doi.org/10.1016/j.conbuildmat.2021.123044.
Makul, N., R. Fediuk, and M. Amran. 2021. “Design strategy for recycled aggregate concrete: A review of status and future perspectives.” Crystals 11 (6): 695. https://doi.org/10.3390/cryst11060695.
Müllauer, W., R. E. Beddoe, and D. Heinz. 2013. “Sulfate attack expansion mechanisms.” Cem. Concr. Res. 52 (May): 208–215. https://doi.org/10.1016/j.cemconres.2013.07.005.
Perry, R. H., and D. W. Green. 1997. Perry’s chemical engineers’ handbook. 7th ed. New York: McGraw-Hill.
Qi, B., J. Gao, and F. Chen. 2017. “Evaluation of the damage process of recycled aggregate concrete under sulfate attack and wetting-drying cycles.” Constr. Build. Mater. 138 (May): 254–262. https://doi.org/10.1016/j.conbuildmat.2017.02.022.
Qin, S., D. Zou, and J. Jiang. 2019. “Establishment of a numerical model for sulfate attacked concrete considering multi-factors.” In Proc., Int. Conf. on Durability of Concrete Structures. West Lafayette, IN: Purdue Univ.
Qin, S., D. Zou, and T. Liu. 2020. “A chemo-transport-damage model for concrete under external sulfate attack.” Cem. Concr. Res. 132 (May): 106048. https://doi.org/10.1016/j.cemconres.2020.106048.
Sarkar, S., S. Mahadevan, and J. C. L. Meeussen. 2010. “Numerical simulation of cementitious materials degradation under external sulfate attack.” Cem. Concr. Compos. 32 (3): 241–252. https://doi.org/10.1016/j.cemconcomp.2009.12.005.
Schmidt, T., B. Lothenbach, and M. Romer. 2009. “Physical and microstructural aspects of sulfate attack on ordinary and limestone blended Portland cements.” Cem. Concr. Res. 39 (12): 1111–1121. https://doi.org/10.1016/j.cemconres.2009.08.005.
Sun, C., J. Chen, and J. Zhu. 2013. “A new diffusion model of sulfate ions in concrete.” Constr. Build. Mater. 39 (Mar): 39–45. https://doi.org/10.1016/j.conbuildmat.2012.05.022.
Sun, H. 2020. Study of erosion ions transport in concrete based on meso numerical simulation. Harbin, China: Harbin Institute of Technology.
Tang, Y., J. Xiao, and H. Zhang. 2022. “Mechanical properties and uniaxial compressive stress-strain behavior of fully recycled aggregate concrete.” Constr. Build. Mater. 323 (Mar): 126546. https://doi.org/10.1016/j.conbuildmat.2022.126546.
Tixier, R., and B. Mobasher. 2003. “Modeling of damage in cement-based materials subjected to external sulfate attack. I: Formulation.” J. Mater. Civ. Eng. 15 (4): 305–313. https://doi.org/10.1061/(ASCE)0899-1561(2003)15:4(305).
Walraven, J. C. 1980. Aggregate interlock: A theoretical and experimental analysis. Delft, Netherlands: Delft Univ. of Technology.
Wang, H., Z. Chen, and H. Li. 2021. “Numerical simulation of external sulphate attack in concrete considering coupled chemo-diffusion-mechanical effect.” Constr. Build. Mater. 292 (Mar): 123325. https://doi.org/10.1016/j.conbuildmat.2021.123325.
Xiao, J. 2018. Recycled aggregate concrete. Berlin: Springer.
Xiao, J., J. Ying, and L. Shen. 2012. “FEM simulation of chloride diffusion in modeled recycled aggregate concrete.” Constr. Build. Mater. 29 (Mar): 12–23. https://doi.org/10.1016/j.conbuildmat.2011.08.073.
Xiao, J., H. Zhang, and Y. Tang. 2023. “Principles for waste concrete recycling and basic problem of recycled concrete.” Chin. Sci. Bull. 68 (5): 510–523. https://doi.org/10.1360/TB-2022-0521.
Xie, F., J. Li, and G. Zhao. 2020. “Experimental study on performance of cast-in-situ recycled aggregate concrete under different sulfate attack exposures.” Constr. Build. Mater. 253 (May): 119144. https://doi.org/10.1016/j.conbuildmat.2020.119144.
Yan, L. 2021. Study on numerical test model of hydraulic concrete under sulfate attack and life influencing factors. Beilin: Xi’an Univ. of Technology.
Yin, G. J., X. B. Zuo, and X. H. Sun. 2019a. “Macro-microscopically numerical analysis on expansion response of hardened cement paste under external sulfate attack.” Constr. Build. Mater. 207 (Jun): 600–615. https://doi.org/10.1016/j.conbuildmat.2019.02.159.
Yin, G. J., X. B. Zuo, and X. H. Sun. 2019b. “Numerical investigation of the external sulfate attack induced expansion response of cement paste by using crystallization pressure.” Modell. Simul. Mater. Sci. Eng. 27 (2): 025006. https://doi.org/10.1088/1361-651X/aaf76a.
Ying, J., J. Xiao, L. Shen, and M. A. Bradford. 2013. “Five-phase composite sphere model for chloride diffusivity prediction of recycled aggregate concrete.” Mag. Concr. Res. 65 (9): 573–588. https://doi.org/10.1680/macr.12.00180.
Yu, Y., Y. X. Zhang, and A. Khennane. 2015. “Numerical modelling of degradation of cement-based materials under leaching and external sulfate attack.” Comput. Struct. 158 (Apr): 1–14. https://doi.org/10.1016/j.compstruc.2015.05.030.
Yue, G., Z. Ma, and M. Liu. 2020. “Damage behavior of the multiple ITZs in recycled aggregate concrete subjected to aggressive ion environment.” Constr. Build. Mater. 245 (Jun): 118419. https://doi.org/10.1016/j.conbuildmat.2020.118419.
Zhang, H., T. Ji, and H. Liu. 2019. “Performance evolution of the interfacial transition zone (ITZ) in recycled aggregate concrete under external sulfate attacks and dry-wet cycling.” Constr. Build. Mater. 229 (May): 116938. https://doi.org/10.1016/j.conbuildmat.2019.116938.
Zhang, H., T. Ji, and H. Liu. 2020a. “Performance evolution of recycled aggregate concrete (RAC) exposed to external sulfate attacks under full-soaking and dry-wet cycling conditions.” Constr. Build. Mater. 248 (May): 118675. https://doi.org/10.1016/j.conbuildmat.2020.118675.
Zhang, H., T. Ji, and H. Liu. 2021a. “Improving the sulfate resistance of recycled aggregate concrete (RAC) by using surface-treated aggregate with sulfoaluminate cement (SAC).” Constr. Build. Mater. 297 (Jun): 123535. https://doi.org/10.1016/j.conbuildmat.2021.123535.
Zhang, H., W. Liu, and J. Zhang. 2023. “A new look at the resistance of recycled aggregate concrete (RAC) to the external sulfate attacks: The influence of the multiple mesoscopic material phases.” J. Build. Eng. 64 (Aug): 105653. https://doi.org/10.1016/j.jobe.2022.105653.
Zhang, H., X. Xu, and S. Su. 2021b. “To improve the resistance of recycled aggregate concrete (RAC) to the internal steel corrosion by the pre-treatment of aggregate.” Constr. Build. Mater. 306 (Mar): 124911. https://doi.org/10.1016/j.conbuildmat.2021.124911.
Zhang, J., L. Ding, and F. Li. 2020b. “Recycled aggregates from construction and demolition wastes as alternative filling materials for highway subgrades in China.” J. Cleaner Prod. 255 (May): 120223. https://doi.org/10.1016/j.jclepro.2020.120223.
Zheng, S., R. He, and H. Chen. 2021. “Three-dimensional reconstruction and sulfate ions transportation of interfacial transition zone in concrete under dry-wet cycles.” Constr. Build. Mater. 291 (Jul): 123370. https://doi.org/10.1016/j.conbuildmat.2021.123370.
Zuo, X. B., W. Sun, and C. Yu. 2012. “Numerical investigation on expansive volume strain in concrete subjected to sulfate attack.” Constr. Build. Mater. 36 (Nov): 404–410. https://doi.org/10.1016/j.conbuildmat.2012.05.020.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 36Issue 7July 2024

History

Received: May 25, 2023
Accepted: Dec 28, 2023
Published online: Apr 26, 2024
Published in print: Jul 1, 2024
Discussion open until: Sep 26, 2024

Permissions

Request permissions for this article.

Authors

Affiliations

Professor, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China (corresponding author). ORCID: https://orcid.org/0000-0002-7475-1195. Email: [email protected]
Student, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]
Lecturer, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]
Linran Qiao [email protected]
Student, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]
Student, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]
Pengfei Xue [email protected]
Lecturer, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]
Yuhang Wang [email protected]
Student, Institute of Long-Term Performance on Concrete Structures, Henan Univ. of Technology, Zhengzhou 450001, China. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share