Technical Papers
Sep 28, 2023

Microstructural Analysis of Corrosion Products of Steel Rebar in Coral Aggregate Seawater Concrete

Publication: Journal of Materials in Civil Engineering
Volume 35, Issue 12

Abstract

To explore the formation of corrosion products of steel bars in coral aggregate seawater concrete (CASC), this study used X-ray powder diffraction (XRD) to examine the ingredients of corrosion products of CASC steel bar, and scanning electron microscopy (SEM) to scan the surface structure of the steel rust layer to understand the difference between the steel corrosion products under different test environments. In addition, this paper analyzes the steel corrosion in CASC and seawater sea-sand concrete (SSC) at the micro level. The results demonstrate that the CASC in the marine environment undergoes electrochemical reactions to produce insoluble Fe(OH)2. Under the immersion environment, the large amount of α-FeO(OH) contained in the rust layer of the steel bars can accelerate the corrosion process. There are more free chloride ions (Cl) in the dry and wet cycle environment, which leads to the corrosion products of the steel bar containing more β-FeO(OH). Furthermore, it was noticed that the presence of small openings in the needle-shaped crystals can cause water molecules to become trapped, making the pitting corrosion of the steel bar worse. This situation provides an ideal setting for the occurrence of severe corrosion. The corrosion process in a dry–wet cycle environment is less than the corrosion products of the steel bar under the full immersion environment; the structure of steel corrosion products of CASC are less than that of SSC.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The authors would like to acknowledge the College of Civil Engineering and Architecture, Jiangsu University of Science and Technology, Zhenjiang, Jiangsu, China, for providing the platform to conduct this valuable research.

References

Andrade, C., C. Alonso, and J. Sarŕa. 2002. “Corrosion rate evolution in concrete structures exposed to the atmosphere.” Cem. Concr. Compos. 24 (1): 55–64. https://doi.org/10.1016/S0958-9465(01)00026-9.
Ansari, W. S., J. Chang, Z. Ur Rehman, U. Nawaz, and M. F. Junaid. 2022. “A novel approach to improve carbonation resistance of calcium sulfoaluminate cement by assimilating fine cement-sand mix.” Constr. Build. Mater. 317 (8): 125598. https://doi.org/10.1016/j.conbuildmat.2021.125598.
ASTM. 1999. Standard for the preparation of substitute ocean water. ASTM D1141. West Conshohocken, PA: ASTM.
Cao, Y., J. Bao, P. Zhang, Y. Sun, and Y. Cui. 2022. “A state-of-the-art review on the durability of seawater coral aggregate concrete exposed to marine environment.” J. Build. Eng. 60 (Nov): 105199. https://doi.org/10.1016/j.jobe.2022.105199.
Chang, J., Y. Gu, and W. S. Ansari. 2020. “Mechanism of blended steel slag mortar with CO2 curing exposed to sulfate attack.” Constr. Build. Mater. 251 (4): 118880. https://doi.org/10.1016/j.conbuildmat.2020.118880.
Chinese Standard. 2023. Test method for long term performance and durability of ordinary concrete. GB-T50082-2009. Beijing: Chinese Standard.
COD (Crystallography Open Database). 2018. “Crystallography open database.” Accessed April 15,2023. https://www.crystallography.net.
Da, B., Y. Chen, H. Yu, H. Ma, D. Chen, Z. Wu, J. Liu, and Y. Li. 2022. “Preparation technology, mechanical properties and durability of coral aggregate seawater concrete in the island-reef environment.” J. Cleaner Prod. 339 (Mar): 130572. https://doi.org/10.1016/j.jclepro.2022.130572.
Fan, Y., W. Liu, S. Li, T. Chowwanonthapunya, B. Wongpat, Y. Zhao, B. Dong, T. Zhang, and X. Li. 2020. “Evolution of rust layers on carbon steel and weathering steel in high humidity and heat marine atmospheric corrosion.” J. Mater. Sci. Technol. 39 (Aug): 190–199. https://doi.org/10.1016/j.jmst.2019.07.054.
Fang, G., W. Ding, Y. Liu, J. Zhang, F. Xing, and B. Dong. 2019. “Identification of corrosion products and 3D distribution in reinforced concrete using X-ray micro computed tomography.” Constr. Build. Mater. 207 (Jun): 304–315. https://doi.org/10.1016/j.conbuildmat.2019.02.133.
Ge, J., and O. B. Isgor. 2007. “Effects of Tafel slope, exchange current density and electrode potential on the corrosion of steel in concrete.” Mater. Corros. 58 (8): 573–582. https://doi.org/10.1002/maco.200604043.
He, R., S. Li, C. Fu, K. Zhou, and Z. Dong. 2022. “Influence of cyclic drying–wetting and carbonation on oxygen diffusivity of cementitious materials: Interpretation from the perspective of microstructure.” J. Mater. Civ. Eng. 34 (10): 1–17. https://doi.org/10.1061/(ASCE)MT.1943-5533.0004414.
He, X., J. Zhou, Y. Bai, J. Wei, L. Yue, and M. Cao. 2023. “Deterioration analysis of seawater and coral sand concrete in simulated marine environment based on CT technique.” Constr. Build. Mater. 365 (Sep): 130153. https://doi.org/10.1016/j.conbuildmat.2022.130153.
Hussain, Z., Z. Pu, A. Hussain, S. Ahmed, A. U. Shah, A. Ali, and A. Ali. 2021. “Effect of fiber dosage on water permeability using a newly designed apparatus and crack monitoring of steel fiber–reinforced concrete under direct tensile loading.” Struct. Health Monit. 21 (5): 2083–2096. https://doi.org/10.1177/14759217211052855.
Ishikawa, T., K. Takeuchi, K. Kandori, and T. Nakayama. 2005. “Transformation of γ-FeOOH to α-FeOOH in acidic solutions containing metal ions.” Colloids Surf., A 266 (1–3): 155–159. https://doi.org/10.1016/j.colsurfa.2005.06.024.
Kamimura, T., S. Hara, H. Miyuki, M. Yamashita, and H. Uchida. 2006. “Composition and protective ability of rust layer formed on weathering steel exposed to various environments.” Corros. Sci. 48 (9): 2799–2812. https://doi.org/10.1016/j.corsci.2005.10.004.
Köliö, A., M. Honkanen, J. Lahdensivu, M. Vippola, and M. Pentti. 2015. “Corrosion products of carbonation induced corrosion in existing reinforced concrete facades.” Cem. Concr. Res. 78 (Jun): 200–207. https://doi.org/10.1016/j.cemconres.2015.07.009.
Liu, Q. F., J. Xia, D. Easterbrook, J. Yang, and L. Y. Li. 2014. “Three-phase modelling of electrochemical chloride removal from corroded steel-reinforced concrete.” Constr. Build. Mater. 70 (Jun): 410–427. https://doi.org/10.1016/j.conbuildmat.2014.08.003.
Lyu, B., A. Wang, Z. Zhang, K. Liu, H. Xu, L. Shi, and D. Sun. 2019. “Coral aggregate concrete: Numerical description of physical, chemical and morphological properties of coral aggregate.” Cem. Concr. Compos. 100 (Jul): 25–34. https://doi.org/10.1016/j.cemconcomp.2019.03.016.
Ma, Y., Y. Li, and F. Wang. 2009. “Corrosion of low carbon steel in atmospheric environments of different chloride content.” Corros. Sci. 51 (5): 997–1006. https://doi.org/10.1016/j.corsci.2009.02.009.
Misawa, T., K. Asami, K. Hashimoto, and S. Shimodaira. 1974a. “The mechanism of atmospheric rusting and the protective amorphous rust on low alloy steel.” Corros. Sci. 14 (4): 279–289. https://doi.org/10.1016/S0010-938X(74)80037-5.
Misawa, T., K. Hashimoto, and S. Shimodaira. 1974b. “The mechanism of formation of iron oxide and oxyhydroxides in aqueous solutions at room temperature.” Corros. Sci. 14 (2): 131–149. https://doi.org/10.1016/S0010-938X(74)80051-X.
Model, S. D., and T. C. Methods. 2019. “Size distribution model and development two curing methods.” Materials 12 (11): 1846. https://doi.org/10.3390/ma12111846.
Niu, D., L. Zhang, Q. Fu, B. Wen, and D. Luo. 2020. “Critical conditions and life prediction of reinforcement corrosion in coral aggregate concrete.” Constr. Build. Mater. 238 (Jul): 117685. https://doi.org/10.1016/j.conbuildmat.2019.117685.
Peng, C., Q. Wu, J. Shen, R. Mo, and J. Xu. 2021. “Numerical study on the effect of transverse crack self-healing on the corrosion rate of steel bar in concrete.” J. Build. Eng. 41 (May): 102767. https://doi.org/10.1016/j.jobe.2021.102767.
Sun, B., S. Ye, T. Qiu, C. Fu, D. Wu, and X. Jin. 2023. “Cracking mechanism of corroded reinforced concrete column based on acoustic emission technique.” J. Mater. Civ. Eng. 35 (4): 04023034. https://doi.org/10.1061/(ASCE)MT.1943-5533.0004705.
Vera, R., M. Villarroel, A. M. Carvajal, E. Vera, and C. Ortiz. 2009. “Corrosion products of reinforcement in concrete in marine and industrial environments.” Mater. Chem. Phys. 114 (1): 467–474. https://doi.org/10.1016/j.matchemphys.2008.09.063.
Wang, D., J. Chang, and W. S. Ansari. 2019. “The effects of carbonation and hydration on the mineralogy and microstructure of basic oxygen furnace slag products.” J. CO2 Util. 34 (May): 87–98. https://doi.org/10.1016/j.jcou.2019.06.001.
Wang, G., Q. Wu, H. Zhou, C. Peng, and W. Chen. 2021. “Diffusion of chloride ion in coral aggregate seawater concrete under marine environment.” Constr. Build. Mater. 284 (Nov): 122821. https://doi.org/10.1016/j.conbuildmat.2021.122821.
Wu, Z., H. Yu, H. Ma, J. Zhang, B. Da, and H. Zhu. 2020. “Rebar corrosion in coral aggregate concrete: Determination of chloride threshold by LPR.” Corros. Sci. 163 (Apr): 108238. https://doi.org/10.1016/j.corsci.2019.108238.
Xu, J., C. Peng, G. Wang, and P. Wang. 2022. “A multi-phase scale simulation of electrochemical chloride extraction in crack-self-healing concrete.” Struct. Concr. 23 (2): 805–821. https://doi.org/10.1002/suco.202000723.
Yang, J., D. Xu, J. Shen, H. Wei, R. Wang, and X. Xiao. 2022. “Effect of coral sand powders and seawater salinity on the impact mechanical properties of cemented coral sand.” Soils Found. 62 (5): 101206. https://doi.org/10.1016/j.sandf.2022.101206.
Yin, S., C. Hu, and X. Liang. 2020. “Bonding properties of different kinds of FRP bars and steel bars with all-coral aggregate seawater concrete.” J. Mater. Civ. Eng. 32 (10): 04020282. https://doi.org/10.1061/(ASCE)MT.1943-5533.0003378.
Zhang, B., and H. Zhu. 2023. “Durability of seawater coral aggregate concrete under seawater immersion and dry-wet cycles.” J. Build. Eng. 66 (Jan): 105894. https://doi.org/10.1016/j.jobe.2023.105894.
Zhang, B., H. Zhu, Q. Wang, K. W. Shah, and W. Wang. 2022. “Design and properties of seawater coral aggregate alkali-activated concrete.” J. Sustainable Cem.-Based Mater. 11 (3): 187–201. https://doi.org/10.1080/21650373.2021.1913659.
Zhang, W., R. François, Y. Cai, J. P. Charron, and L. Yu. 2020. “Influence of artificial cracks and interfacial defects on the corrosion behavior of steel in concrete during corrosion initiation under a chloride environment.” Constr. Build. Mater. 253 (8): 119165. https://doi.org/10.1016/j.conbuildmat.2020.119165.
Zhou, J., X. He, and L. Zhang. 2021a. “CT characteristic analysis of sea-sand concrete exposed in simulated marine environment.” Constr. Build. Mater. 268 (Jan): 121170. https://doi.org/10.1016/j.conbuildmat.2020.121170.
Zhou, W., P. Feng, and J. Q. Yang. 2021b. “Advances in coral aggregate concrete and its combination with FRP: A state-of-the-art review.” Adv. Struct. Eng. 24 (6): 1161–1181. https://doi.org/10.1177/1369433220968429.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 35Issue 12December 2023

History

Received: Dec 22, 2022
Accepted: May 23, 2023
Published online: Sep 28, 2023
Published in print: Dec 1, 2023
Discussion open until: Feb 28, 2024

Permissions

Request permissions for this article.

Authors

Affiliations

Ph.D. Scholar, China Coal Technology Engineering Group, Coal Industry Planning Institute, Beijing, China. Email: [email protected]
Muhammad Akbar [email protected]
Ph.D. Scholar, Institute of Mountain Hazards and Environment, Chinese Academy of Science, Chengdu, Sichuan, China (corresponding author). Email: [email protected]
Professor, College of Civil Engineering and Architecture, Jiangsu Univ. of Science and Technology, Zhenjiang, Jiangsu, China. Email: [email protected]
Dept. of Civil and Environmental Engineering, North Dakota State Univ., Fargo, ND 58018; School of Civil Engineering, Zhengzhou Univ., Zhengzhou 410001, China; Dept. of Civil, Construction and Environmental Engineering, Sir Syed Univ. of Engineering & Technology, Karachi 75300, Pakistan. ORCID: https://orcid.org/0000-0003-2695-5115. Email: [email protected]
Assistant Professor, School of Civil Engineering, Qilu Institute of Technology, Jinan, Shandong, China. ORCID: https://orcid.org/0000-0002-5264-3812. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Experimental Study on Capillary Water Absorption Performance of Coral Sand Concrete in High-Salt Environment, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-17766, 36, 7, (2024).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share