Quantifying the Degree of Binder Availability in Recycled Asphalt Mix Design Using White and Black Rock Mixes

Quantifying recycled asphalt binder availability in recycled asphalt pavement (RAP) mix design is very essential, as the widely adopted 100% RAP binder availability assumption in RAP mix design never holds correct. Depending on the mix production condition, recycled binder stiffness, and virgin binder properties, the degree of binder availability in the mix is always partial. The present study proposes a simple procedure to estimate the degree of recycled binder availability in RAP mix design. In the proposed methodology, the designer needs to compare optimum binder content of bituminous mixes prepared using white rock aggregate gradation and virgin aggregates, along with mixes designed by blending black rock gradation and virgin aggregates blended in proportion to achieve the target white rock gradation. The binder content in the RAP fraction used in the blending exercise was determined using ignition oven method. RAP mix designs were performed for RAP material collected from two different sources, and design was performed for three mixing durations in a laboratory pug mill—60, 120, and 180s. The mixes were prepared with 50% RAP incorporation level. RAP material was conditioned at 110°C for 2 h, whereas virgin aggregates were superheated to 175°C. Using the methodology proposed, RAP binder availability was found to vary between 92.5% and 96.6% for softer RAP material, 75.9% to 91.5% for mixes incorporating stiffer RAP. With increasing mixing time, even though the total active binder content did not change significantly, a mixture performance test quantified the implication of increased RAP binder availability in mixes. A higher degree of binder activation resulted in mixes being rut resistant, while the same mixes exhibited relatively higher cracking susceptibility.

Recycling of bituminous mixes has been considered as one of the sustainable practices in the highway construction industry. In a recycled bituminous mix, the milled material contributes good quality aggregates, and aged bituminous binder. The amount of aged bituminous binder that can be mobilized in the recycling process largely depends on mix production condition, milled, and virgin material property. The paper presents a simple methodology to quantify the degree of bituminous binder which becomes available in recycled mix design. The methodology can be used by mix designers to account for appropriate adjustment in virgin binder grade selection. The knowledge of degree of binder availability would also enable, if one targets to synthesize recycled mixes of a definite binder content. The paper also investigated the implication of different degree of binder availability on mix performance, arising due to different mixing time (production condition) and milled material property.