Technical Papers
Sep 7, 2023

Condensation Study: Thermal Analysis of Aluminum-Framed Window Systems under Different Environmental Conditions

Publication: Journal of Architectural Engineering
Volume 29, Issue 4

Abstract

This paper presents a study where thermal heat transfer simulations were used to evaluate the potential for condensation among 11 different window systems, ranked by their respective heat transfer coefficients (U-factors) and condensation resistance (CR) rating values. The objectives were to determine exterior environmental conditions under which condensation would occur, to measure the extents of condensation, to compare the extents of condensation among the analyzed window systems, and to evaluate relationships of condensation potential with the ascribed U-factor and CR values. Using THERM software (version 7.7), temperature distribution within the head, jamb, and sill window detail conditions were simulated and the lowest temperatures along the interior surfaces of analyzed window systems were recorded and analyzed for linear extents and location of condensation. Results demonstrate that the conditions under which condensation occurs and the extents of condensation on window surfaces are not driven by the U-factor or CR values, but rather by the individual performance of each window system component (frame, glass, and spacer) and their material properties.

Practical Applications

This paper evaluates the potential for condensation among 11 different window systems, ranked by their respective thermal performance indicators, the heat transfer coefficients (U-factors), and their condensation resistance indicators, also known as the condensation resistance (CR) rating values. The goal was to assess the relationships of condensation with both the U-factor and CR values, to provide a visual understanding of what the CR values mean for selection of fenestration systems, and to provide a framework for preventing condensation. The overall results demonstrate that condensation potential and condensation extents are not only driven by the U-factor and the CR value, as presumed in conventional practice, but by the individualized performance of a specific combination of window components (frame, glass, and spacer), as the lowest-performing component drives condensation.

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Data Availability Statement

Some or all data, models, or codes that support the findings of this study are available from the corresponding author upon reasonable request. Thermal models may be available upon request.

Acknowledgments

The authors would like to thank Helen Sanders and Alexandra Blakeslee, and Technoform for providing funding support for this research project.

References

Anderson, D., J. Baker, and S. Fronek. 2019. “General information for comparison of condensation resistance ratings.” NFRC (National Fenestration Rating Council) and UL CLEB (Underwriters Laboratories and Commonwealth Law Enforcement Board). Accessed January 31, 2019. https://cdn.ymaws.com/nfrccommunity.org/resource/collection/E8B87D30-2DB1-4335-9CCF-B8248E02D09E/Condensation_Comparisons_-_Final.pdf.
ANSI/NFRC (American National Standards Institute/National Fenestration Rating Council). 2020. Procedure for determining fenestration product condensation index ratings. ANSI/NFRC 500-2020[E0A0]. Greenbelt, MD: ANSI/NFRC.
Elmahdy, H. 2006. “Assessment of spacer bar design and frame material on the thermal performance of windows.” ASHRAE Trans. 112 (Part 2): 30–43.
Heidarali, H. 2022. “Risks associated with interior low E coating in double-glazed windows.” In Proc., ASHRAE Buildings XV Conf. on Thermal Performance of the Exterior Envelopes of Whole Buildings. Atlanta, GA: American Society of Heating, Refrigeration and Air-Conditioning Engineers.
Hong, G., D. Kim, and B. Kim. 2016. “Experimental investigation of thermal behaviors in window systems by monitoring of surface condensation using full-scale measurements and simulation tools.” Energies 9 (11): 979. https://doi.org/10.3390/en9110979.
NFRC (National Fenestration Rating Council). 2017a. Procedure for determining fenestration product condensation index rating. NFRC 500-2017[E0A0]. Greenbelt, MD: NFRC.
NFRC (National Fenestration Rating Council). 2017b. “THERM 7/WINDOW 7 NFRC simulation manual.” NFRC (National Fenestration Rating Council). Accessed June 1, 2020. https://windows.lbl.gov/sites/default/files/Downloads/NFRCSim7-July2017.pdf.
NFRC (National Fenestration Rating Council). 2020. User guide to the procedure for determining fenestration product condensation index rating. NFRC 501-2020[E0A0]. Greenbelt, MD: NFRC.
Ordner, E., B. S. Kaskel, R. J. Kudder, M. R. Mitchell, and R. E. Link. 2011. “Fenestration condensation resistance: Computer simulation and in situ performance.” J. Test. Eval. 39 (2): 102983. https://doi.org/10.1520/JTE102983.
Zhang, C., J. Wang, L. Li, and W. Gang. 2021. “Condensation risk of exhaust air heat recovery window system: Assessment, key parameters, and prevention measure.” Case Stud. Therm. Eng. 24: 100830. https://doi.org/10.1016/j.csite.2020.100830.

Information & Authors

Information

Published In

Go to Journal of Architectural Engineering
Journal of Architectural Engineering
Volume 29Issue 4December 2023

History

Received: Nov 3, 2022
Accepted: Jul 21, 2023
Published online: Sep 7, 2023
Published in print: Dec 1, 2023
Discussion open until: Feb 7, 2024

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Authors

Affiliations

Univ. of Utah, Salt Lake City, UT 84301 (corresponding author). ORCID: https://orcid.org/0000-0002-4192-4336. Email: [email protected]
Suncica Milosevic [email protected]
Univ. of Utah, Salt Lake City, UT 84301. Email: [email protected]

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