Reality Capture Technologies for Automated Quality Control during Construction 3D Printing
Publication: Computing in Civil Engineering 2023
ABSTRACT
A low-cost 2D LiDAR sensor and a near real-time data processing algorithm are used in this study to capture the as-built geometry of the freshly printed layers for inline and automated inspection. The accuracy of the proposed system is evaluated under different conditions and layer dimensions. Based on the obtained results, significant improvements were observed after a statistical approach was used for outlier detection and elimination. Maximum error values of less than 1.1 mm were achieved for inline layer width and height measurements using the proposed approach.
Get full access to this article
View all available purchase options and get full access to this chapter.
REFERENCES
Boehler, W., M. Vicent, and A. Marbs. 2003. Investigating laser scanner accuracy. Proc. CIPA XIXth Int. Symposium. 34.
Davtalab, O., A. Kazemian, X. Yuan, and B. Khoshnevis. 2022. “Automated inspection in robotic additive manufacturing using deep learning for layer deformation detection.” Journal of Intelligent Manufacturing 33(3), 771–784.
Jia, S., et al. “A Cross-Correction Lidar Slam Method for High-Accuracy 2D Mapping of Problematic Scenario.” ISPRS Journal of Photogrammetry and Remote Sensing, vol. 171, Jan. 2021, pp. 367–384., doi:https://doi.org/10.1016/j.isprsjprs.2020.11.004.
Kazemian, A., X. Yuan, O. Davtalab, and B. Khoshnevis. 2019. “Computer vision for real-time extrusion quality monitoring and control in robotic construction.” Automation in Construction 101, 92–98.
Kazemian, A., X. Yuan, E. Cochran, and B. Khoshnevis. 2017. “Cementitious materials for construction-scale 3D printing: Laboratory testing of fresh printing mixture.” Construction and Building Materials 145, 639–647.
Lee, H., et al. “A Geometric Model Based 2D LIDAR/Radar Sensor Fusion for Tracking Surrounding Vehicles.” IFAC-PapersOnLine, vol. 52, no. 8, 2019, pp. 130–135., doi:https://doi.org/10.1016/j.ifacol.2019.08.060.
Nair, S. A. O., et al. “Mathematical Morphology-Based Point Cloud Analysis Techniques for Geometry Assessment of 3D Printed Concrete Elements.” Additive Manufacturing, vol. 49, Jan. 2022, p. 102499. https://doi.org/10.1016/j.addma.2021.102499.
Shojaei Barjuei, E., et al. “Real-Time Vision-Based Control of Industrial Manipulators for Layer-Width Setting in Concrete 3D Printing Applications.” Advances in Industrial and Manufacturing Engineering, vol. 5, Nov. 2022, p. 100094., https://doi.org/10.1016/j.aime.2022.100094.
Turkan, Y., et al. “Automated Progress Tracking Using 4D Schedule and 3D Sensing Technologies.” Automation in Construction, vol. 22, Mar. 2012, pp. 414–421., https://doi.org/10.1016/j.autcon.2011.10.003.
Wu, C., et al. “Application of Terrestrial Laser Scanning (TLS) in the Architecture, Engineering and Construction (AEC) Industry.” Sensors, vol. 22, no. 1, 30 Dec. 2021, p. 265., https://doi.org/10.3390/s22010265.
Yan, Y., et al. “Towards Automated Detection and Quantification of Concrete Cracks Using Integrated Images and Lidar Data from Unmanned Aerial Vehicles.” Structural Control and Health Monitoring, vol. 28, no. 8, 29 Apr. 2021, https://doi.org/10.1002/stc.2757.
Yin, H., et al. “Rapid Compaction Monitoring and Quality Control of Embankment Dam Construction Based on UAV Photogrammetry Technology: A Case Study.” Remote Sensing, vol. 15, no. 4, 16 Feb. 2023, p. 1083., https://doi.org/10.3390/rs15041083.
Information & Authors
Information
Published In
History
Published online: Jan 25, 2024
ASCE Technical Topics:
- Algorithms
- Automation and robotics
- Benefit cost ratios
- Business management
- Construction engineering
- Construction management
- Design (by type)
- Engineering fundamentals
- Financial management
- Geometrics
- Highway and road design
- Inspection
- Management methods
- Mathematics
- Measurement (by type)
- Practice and Profession
- Quality control
- Sensors and sensing
- Systems engineering
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.