Chapter
Jan 5, 2023

Prediction of Fracture Location of Duplex Stainless Steel Welds

Publication: Earth and Space 2022

ABSTRACT

The influence of heat input on the tensile-test fracture location of bead-on-plate welds duplex stainless using an automatic MIG welding machine was investigated. An experiment-based thermal analysis has been performed to obtain the thermal histories, which can be applied to determine the peak temperature for different welding conditions. The temperature distribution during the welding process significantly affects the mechanical and metallurgical properties of a weldment. The changes in microstructure in a weldment are very dependent on the temperature distribution. Based on these facts, this research aims to develop an analytical model for predicting the tensile-test fracture location of the welds varying heat input during the welding process. For this study, a 3×3 matrix with a low, medium, and high level for each of the welding parameters will be applied, giving a total of 27 weld bead plates. Temperature distribution curves have been drawn. Two tensile specimens were manufactured from each welded plate, resulting in 54 tensile specimens for testing. The results show that the fracture location measurements increase until a maximum of HI of 1.267 kJ/mm then decrease.

Get full access to this article

View all available purchase options and get full access to this chapter.

REFERENCES

ASM Speciality Handbook on Stainless Steels (1994). American Society for Metals; Ohio.
Asim, K., Lee, J. and Pan, J. (2012). “Failure mode of laser welds in lap-shear specimens of high strength low alloy (HSLA) steel sheets”. Fatigue Fract. Eng. Mater. Struct., 35, 219–237.
ASTM A789/A789M-18 (2018). Standard Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service.
ASTM A815/A815M-18 (2018). Standard Stainless Steel Specification for Wrought Ferritic Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings.
ASTM A370 (2019). Standard Test Methods and Definitions for Mechanical Testing of Steel Products, Edition.
ASTM E8/E8M (2018). Standard Methods for Tension Testing of Metallic Materials.
AVESTA 2205. Basic.Böhler welding by Voestalpine, 2020: https://www.voestalpine.com.
Baxter, C.F.G, Irwin J., Francis, R. (1993). “Proceedings of Int. Offshore and Polar Eng. Conf.” Conf. on Duplex Stainless Steel on Glasgow, 2, 401–407.
Chen, T.H., and Yang J.R. (2002). “Microstructural characterization of simulated heat affected zone in a nitrogen-containing 2205 duplex stainless steel.” Mater. Sci. Eng. A 338 166–181.
Giridharan, P.K., and Murugan, N. (2009). “Optimization of pulsed GTA welding process affected zone in a nitrogen-containing 2205 duplex stainless steel.” Mater. Sci. Eng. A 338 166–181.
Ha, J., and Huh, H. (2013). “Failure characterization of laser welds under combined loading conditions”. Int. J. Mech. Sci, 69 40–58.
Hsieh, R.I., Liou, H.Y, and Pan, Y. T. (2001) “Effects of cooling time and alloying elements on the microstructure of the gleeble-simulated heat-affected zone of 22% Cr duplex stainless steels”. J. Mater. Sci. Perfor., 10 526.
Hosseini, V. A., Valiente Bermejo, M.A., Gårdstam, J., Hurtig, K., Karlsson, L. (2016). Influence of Multiple Thermal Cycles on Microstructure of Heat—Affected Zone in TIG-Welded Super Duplex Stainless Steel. Welding in the World, Le Soudage Dans Le Monde 60(2) 233–214). doi:
International Molybdenum Association (IMOA) (2009). Practical Guidelines for the Fabrication of Duplex Stainless Steel, Pergamon Press, London.
Kang, M., Jeon, I-H, Nam Han, H. and Kim, C. (2018). “Tensile–Shear Fracture Behavior Prediction of High-Strength Steel Laser Overlap Welds”. Metals, 8, 365–380.
Kumar R., Arya H.K. and Saxena, R.K. (2014). “Experimental Determination of Cooling Rate and Its Effect on Microhardness in Submerged Arc Welding of Mild Steel Plate (Grade c-25 as per IS 1570)”. J. Mater. Sci. and Eng. 3(2). doi:
N. Karunakaran (2012). Effect of Pulsed Current on Temperature Distribution, Weld Bead Profiles and Characteristics of GTA Welded Stainless Steel Joints, International Journal of Engineering and Technology 2(12) 1908–1916.
Karlsson, L., and Tolling, J. (2006). “Experiences and New Possibilities in Welding Duplex Stainless Steels”. Proceedings of IIW Regional Congress on Welding and Related Inspection Technologies, South Africa.
Lee, J., Asim, K., Pan, J. (2011). “Modeling of failure mode of laser welds in lap-shear specimens of HSLA steel sheets”. Eng. Fract. Mech. 78 374–396.
Liljas, M. (1994). Proceedings of the Fourth International Conference of Duplex Stainless Steels, Glasgow, Scotland, 7(2) 113–116.
Liou, H.Y., Hsieh, R.I., Tsai, W.T. (2002). “Microstructure and stress corrosion cracking in simulated heat-affected zones of duplex stainless steels”. Corro. Sci. 44 2841–2856.
Lippold, J.C., Kotecki, D.J. (2005). “Welding Metallurgy and Weldability of Stainless Steel”. New York: Willer Inder Science Publication.
Ma, J., Kong, F., Liu, W., Carlson, B., and Kovacevic, R. (2014). “Study on the strength and failure modes of laser welded galvanized DP980 steel lap joints”. J. Mater. Process. Technol. 214 1696–1709.
Miranda, M.A., Sasaki, J.M., and Tavares, S.S. (2005). “The use of X-ray diffraction, microscopy, and magnetic measurements for analyzing microstructural features of a duplex stainless steel”. Mater. Mater. Character, 54, 87–393.
Muthupandi, V., P. Bala, Srinivasan, Seskadri, and Sundaresan, S. (2003). “Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steel welds”. Mat. Sci. Engineering A 358 9–16.
Norsok Standard M601-94. (2004). Welding and Inspection Piping. Lysaker Norway: Standard Norway.
Nishimoto K., Saida K., and Katsuyama O. (2006). “Prediction of Sigma Phase Precipitation in Super Duplex Stainless Steel Weldments”. Weld World 50(3-4), 13–28.
Ozlati, A., and Movahedi, M. (2018). “Effect of welding heat-input on tensile strength and fracture location in upset resistance weld of martensitic stainless steel to duplex stainless steel rods”. Journal of Manuf. Processes 35 517–525.
Pohl, M., Storz, O., Glogowski, T. (2017). Effect of Intermetallic Precipitations on the Properties of Duplex Stainless Steel. Materials Characterization 58(1), 65–71. DOI:
Robert, N.G. (1997). Duplex Stainless Steels Microstructure, Properties and Applications, Abington Publishing, Cambridge, 2841–2856.
Stephenson, N. (1981). Welding status of duplex stainless steels for offshore application–Part I. Welding and Metal Fabrication, 5 159–164.
Terasaki, T., and Kitamura, T. (2004). “Prediction of static fracture strength of laser-welded lap joints by numerical analysis”. Weld. Int. 18 524–530.
Yousefieh, M., Shamanian, M., Saatchi, A. (2011). “Influence of Heat Input in Pulsed Current GTAW Process on Microstructure and Corrosion Resistance of Duplex Stainless Steel”. Welds Journal Iron Steel Rese Int. 18(9) 65–69.
Wang, H.-S. (2005). “Effect of welding variables on cooling rate and pitting corrosion resistance in super duplex stainless weldments”. Mater Trans. 46(3) 593–601.

Information & Authors

Information

Published In

Go to Earth and Space 2022
Earth and Space 2022
Pages: 529 - 541

History

Published online: Jan 5, 2023

Permissions

Request permissions for this article.

Authors

Affiliations

C. Payares-Asprino [email protected]
Mechanical Engineering Dept., Norwich Univ., Northfield. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Paper
$35.00
Add to cart
Buy E-book
$164.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Paper
$35.00
Add to cart
Buy E-book
$164.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share