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Jan 5, 2023

Local Resource Utilization of Lunar Regolith for Manufacturing at the Point-of-Need of Metal Matrix Composites

Publication: Earth and Space 2022

ABSTRACT

In this work the applicability and challenges of low-power direct additive recycling (DAR) for on-site manufacturing and repair is discussed. Specifically, this research addresses the current DAR efforts on representative lunar regolith simulants combined with aluminum alloy (AA6061) feedstock to fabricate fully dense structural components. Optical microscopy and scanning electron microscopy identified a fully dense additive deposition with regolith particles refined and dispersed throughout the aluminum matrix. Microhardness maps captured a uniform hardness gradient across the deposited material cross section, with the regolith increasing the average hardness of the deposit above that of the substrate from which the composite was built upon. This work provides an initial framework for in situ resource utilization of regolith materials to fabricate aluminum alloy metal matrix composites in austere locations.

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REFERENCES

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Earth and Space 2022
Pages: 298 - 307

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Published online: Jan 5, 2023

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Jessica J. Lopez
Dept. of Metallurgical Engineering, Univ. of Alabama, Tuscaloosa, AL
Malcolm B. Williams
Dept. of Mechanical Engineering, Univ. of Alabama, Tuscaloosa, AL
Timothy W. Rushing
US Army Engineer Research and Development Center, Vicksburg, MS
J. Brian Jordon
Dept. of Mechanical Engineering, Univ. of Alabama, Tuscaloosa, AL
J. A. Cartwright
Dept. of Geological Sciences, Univ. of Alabama, Tuscaloosa, AL
Gregory B. Thompson
Dept. of Metallurgical Engineering, Univ. of Alabama, Tuscaloosa, AL
Paul G. Allison
Dept. of Mechanical Engineering, Univ. of Alabama, Tuscaloosa, AL

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