Chapter
Jul 28, 2022

Exploration of Engineering Design Methods for Cementitious Spray Applied Liner Systems

Publication: Pipelines 2022

ABSTRACT

Over the past decade, cementitious spray applied mortar linings have gained increasing popularity due to their competitive cost structure for large diameter pipe rehabilitation as well as other installation considerations. However, the engineering community, and especially bodies such as ASCE, ASTM, and others, has yet to define a standard design methodology. This paper reviews the increasingly large number of scientific studies that have been conducted to reline existing pipe structures and determine a proper design method. The test data from five different engineering studies is analyzed. The experimental methods of each study are reviewed, and the limitations for each set of data are noted. Straightforward conservative design methodologies are presented and compared to the failure modes for each pipe type based on the material properties of the sprayed liner system and form a consensus on the design method. The results are also compared to a CANDE finite element model.

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REFERENCES

Concrete Pipe Association. (2011). Concrete Pipe Design Manual, https://www.concretepipe.org/.
Garcia, D. B., and Moore, I. D. (2015). “Performance of deteriorated corrugated steel culverts rehabilitated with sprayed-on cementitious liners subjected to surface loads” Tunneling and Underground Space Technology, 47, 222–232.
Kang, J. S., and Davidson, J. S. (2013). “Structural effects of concrete lining for concrete lined corrugated steel pipes” Structure and Infrastructure Engineering, 9(2), 130–140.
Kouchesfehani, Z. K., Tehrani, A. D., and Najafi, M. (2021). “Culvert renewal with cementitious-geopolymer spray-applied pipe lining: Field data collection and assessment.” Journal of Pipeline Systems Engineering and Practice, 12(3), ASCE.
Najafi, M., Yu, X., Kouchesfenani, Z., Tehrani, A., Korky, S., Serajiantehrani, R., Raut, S., Kampbell, E., and Osborn, L. (2021). Structural Design Methodology for Spray Applied Pipe Liners in Gravity Storm Water Conveyance Conduits,.
NTPEP ASSHTO. (2019). Work Plan for NTPEP Evaluation of Spray Applied Pipe Liners, https://ntpep.transportation.org/.
Royer, J. R., and Allouche, E. (2016). Laboratory Testing and Analysis of Geopolymer Pipe-Lining Technology for Rehabilitation of Sewer & Storm Water Conduits, NASTT No-Dig, Dallas, TX.
Royer, J. R., and Iseley, D. T. (2017). Laboratory Testing and Analysis of Geopolymer Pipe-Lining Technology for Rehabilitation of Sewer & Storm Water Conduits, Part II – CMP Culvert Analysis, NASTT No-Dig, Washington, DC.
Royer, J. R., and Matthews, J. C. (2019). Laboratory Testing and Analysis of Geopolymer Pipe-Lining Technology for Rehabilitation of Sewer & Storm Water Conduits, TRB Annual Meeting 2019, TRB 19-01481, Washington, DC.
Selvakumar, A., and Matthews, J. C. (2017). “Demonstration and evaluation of innovative rehabilitation technologies for water infrastructure systems.” Journal of Pipeline Systems Engineering and Practice, 8(4), ASCE.
Watkins, R. K., and Anderson, L. R. (2000). Mechanics of Buried Pipes, CRC Press. New York, NY.

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Pipelines 2022
Pages: 178 - 187

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Published online: Jul 28, 2022

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Joseph R. Royer, Ph.D. [email protected]
1GeoTree Solutions, Spartanburg, SC. Email: [email protected]
John C. Matthews, Ph.D. [email protected]
2Trenchless Technology Center, Louisiana Tech Univ., Ruston, LA. Email: [email protected]

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