Chapter
Mar 7, 2022

Application of Concrete 3D Printing for Bridge Construction: Current Challenges and Future Directions

Publication: Construction Research Congress 2022

ABSTRACT

A construction 3D printing system could result in automated infrastructure development at reduced cost and time, leading to a significant boost in overall productivity. Although there has been a growing interest in using construction 3D printing for projects such as house construction, implementing this innovative technology for infrastructure development, particularly large-size bridges, has not been investigated as extensively. Bridges are complex structural systems subject to various static and dynamic loads, making automated bridge construction using construction 3D printing challenging. This study investigates the available construction 3D printing technology for bridge construction in the United States and worldwide. First, a comprehensive literature review is performed to investigate the applicability of construction 3D printing technology for infrastructure development. Then, the implemented technologies and construction methods for the 3D printed small-size bridges (i.e., pedestrian and biking bridges) in different countries are discussed. Finally, the limitations and challenges and the future directions of construction 3D printing in bridge construction are highlighted.

Get full access to this article

View all available purchase options and get full access to this chapter.

REFERENCES

Asprone, D., Auricchio, F., Menna, C., and Mercuri, V. (2018). “3D printing of reinforced concrete elements: Technology and design approach,” Construction and Building Materials, 165.
Bos, F., Ahmed, Z., Wolfs, R., and Salet, T. (2018a). “3D printing concrete with reinforcement,” High Tech Concrete: Where Technology and Engineering Meet, Cham, Switzerland, Springer.
Bos, F., Wolfs, R., Ahmed, Z., and Salet, T. (2018b). “Large scale testing of digitally fabricated concrete (DFC) elements,” RILEM International Conference on Concrete and Digital Fabrication, Cham, Switzerland.
Buswell, R. A., Leal de Silva, W. R., Jones, S. Z., and Dirrenberger, J. (2018). “3D printing using concrete extrusion: A roadmap for research,” Cement and Concrete Research, 112,37–49.
Classen, M., Ungermann, J., and Sharma, R. (2020). “Additive Manufacturing of Reinforced Concrete - Development of a 3D Printing Technology for Cementitious Composites with Metallic Reinforcement,” Applied Sciences, 10(11).
Davtalab, O., Kazemian, A., Yuan, X., and Khoshnevis, B. (2020). “Automated inspection in robotic additive manufacturing using deep learning for layer deformation detection,” Journal of Intelligent Manufacturing, pp.1–14.
FANUC. (2020). “How to know when a SCARA Robot is the right choice for your application,” available at <https://www.fanuc.eu>.
Friis, K. (2020). 3D printed Concrete Bridges Opportunities, Challenges, and Conditions, University of Agder.
Kazemian, A., Yuan, X., Davtalab, O., and Khoshnevis, B. (2019). “Computer vision for real-time extrusion quality monitoring and control in robotic construction,” Automation in Construction, 101, pp. 92–98.
Khana, M., Sanchezb, F., and Zhouc, H. (2020). “3-D printing of concrete: Beyond Horizons,” Cement and Concrete Research, 133(14).
Khoshnevis, B. (2004). “Automated construction by contour crafting related robotics and information technologies.” Elsevier BV, 13, 1, 5–19.
Khoshnevis, B., Russell, R., Kwon, H., and Bukkapatnam, S. (2001). “Crafting large prototypes.” IEEE Robotics & Automation Magazine, 8(3), 33–42.
Labonnote, N., Rønnquist, A., Manum, B., and Rüther, P. (2016). “Additive Construction: State-of-the-Art, Challenges, and Opportunities. ” Automation in Construction,72, 347–366.
Lowke, D., Dini, E., Perrot, A., Weger, D., Gehlen, C., and Dillenburger, B. (2018). “Particle-bed 3Dprinting in concrete construction – Possibilities and challenges,” Cement and Concrete Research 112: 50–65.
Mechtcherine, V., Grafe, J., Nerella, V. N., Spaniol, E., Hertel, M., and Füssel, U. (2018). “3D-printed steel reinforcement for digital concrete construction – Manufacture, mechanical properties and bond behavior.” Construction and Building Materials, 179, 125–137.
Nematollahi, B., Xia, M., and Sanjayan, J. (2017). “Current Progress of 3D Concrete Printing Technologies.” 34th International Symposium on Automation and Robotics in Construction (ISARC 2017), Taipei, Taiwan, 28 June – 1 July, 2017.
Paul, S. C., van Zijl, G., Tan, M. J., and Gibson, I. (2018). “A review of 3D concrete printing systems and materials properties: current status and future research prospects,” Rapid Prototyping Journal, 24 (4).
Perrot, A., and Amziane, S. (2019). “3D Printing in Concrete: General Considerations and Technologies,” in 3D Printing of Concrete, Wiley Online Books, 1–40.
Perrot, A., Rangeard, D., and Pierre, A. (2016). “Structural Built-Up of Cement-Based Materials Used for 3D-Printing Extrusion Techniques.” Materials and Structures, 49(4), 1213–1220.
Valente, M., Sibai, A., and Sambucci, M. (2019). “Extrusion-Based Additive Manufacturing of Concrete Products: Revolutionizing and Remodeling the Construction Industry,” Journal of Composites Science,3, 3,10.3390.
Vantyghem, G., Corte, W., Shakour, E., and Amir, O. (2020). “3D printing of a post-tensioned concrete girder designed by topology optimization. ” Automation in Construction, 112(11).
Watson, N. D., Meisel, N. A., and Bilen, S. G. (2019). “Large Scale Additive Manufacturing of ConcreteUsing a Six-Axis Robotic Arm Autonomous Habitat Construction.” Solid Freeform Fabrication 2019: Proceedings of the 30th Annual International Solid Freeform Fabrication Symposium – An Additive Manufacturing Conference, 1583–1595.
Wolfs, R., Bos, F., and Salet, T. (2018). “Early age mechanical behaviour of 3D printed concrete: Numerical modelling and experimental testing,” Cement and Concrete Research, 106.
Wolfs, R., and Suiker, A. (2019). “Structural Failure During Extrusion-Based 3D Printing Processes.” The International Journal of Advanced Manufacturing Technology, 104.
Xu, W., Gao, Y., Sun, C., and Wang, Z. (2020). “Fabrication and Application of 3D Printing Concrete Structural Components in the BAOSHAN Pedestrian Bridge.” Fabricate 2020: Making Resilient Architecture, 140–47. London: UCL Press, 2020.
Yossef, M., and Chen, A. (2015). Applicability and Limitations of 3D Printing for Civil Structures, Department of Civil, Construction, and Environmental Engineering, Iowa State University.

Information & Authors

Information

Published In

Go to Construction Research Congress 2022
Construction Research Congress 2022
Pages: 869 - 879

History

Published online: Mar 7, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Sara Miryousefi Ata [email protected]
1Ph.D. Student, Bert S. Turner Dept. of Construction Management, Louisiana State Univ., Baton Rouge, LA. Email: [email protected]
Ali Kazemian, Ph.D. [email protected]
2Assistant Professor, Bert S. Turner Dept. of Construction Management, Louisiana State Univ., Baton Rouge, LA. Email: [email protected]
Amirhosein Jafari, Ph.D., Aff.M.ASCE [email protected]
3Assistant Professor, Bert S. Turner Dept. of Construction Management, Louisiana State Univ., Baton Rouge, LA. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Paper
$35.00
Add to cart
Buy E-book
$288.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Paper
$35.00
Add to cart
Buy E-book
$288.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share