Chapter
Jan 12, 2021
Tran-SET 2020

Assessment of Ultra-High Performance Concrete Overlays on Concrete Bridge Decks

Publication: Tran-SET 2020

ABSTRACT

This paper assesses the potential of a locally produced ultra-high performance concrete (UHPC) mixture proposed for use as an overlay material for concrete bridge decks. In this study, early-age and longer-term shrinkage tests were performed on locally produced UHPC. Slant-shear tests were conducted to evaluate the shear strengths at the bond interface between the UHPC and substrate concrete. Thermal and shrinkage effects in normal strength concrete slabs overlaid with UHPC were also observed. Early-age shrinkage testing showed that approximately 55% of the strain occurred in the plastic state and may not contribute to bond stresses since the elastic modulus of the UHPC should be small at such early ages. Adequate shear strengths were achieved for texture depths ranging from 0.05 to 2.8 mm. Thickness of the substrate and amount of reinforcing steel were important factors for shrinkage in the slabs. The thickest slab experienced greater shrinkage than a thinner slab with the same reinforcement, indicating reinforcement ratio is more important than the area of steel. Continuing work focuses on the development of a failure criterion for the brittle bond between a UHPC overlay and a concrete bridge deck.

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ACKNOWLEDGEMENTS

The authors would like to thank Tran-SET for funding this project, the New Mexico Department of Transportation for their continued support of UHPC research and collaboration, and BASF Chemical Company for their donations of silica fume and admixtures.

REFERENCES

ACI Committee 546 (2004): "Guide to Materials Selection for Concrete Repair,” American Concrete Institute.
Al-Basha, A.J., (2017). "Frost Resistance of Concrete Cladded with Locally Produced Ultra-High Performance Concrete Cured at Elevated Temperatures," Master’s thesis, New Mexico State University.
Allena, S. and Newtson, C.M., (2011). "Shrinkage of Fiber-Reinforced Ultrahigh Strength Concrete," Journal of Materials in Civil Engineering, 24(5), pp. 612-614.
ASTM C143, (2015): "Standard Test Method for Slump of Hydraulic-Cement Concrete," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
ASTM C157, (2017): "Length Change of Hardened Hydraulic-Cement Mortar and Concrete," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
ASTM C882, (2013). "Bond Strength of Epoxy-Resin Systems Used with Concrete by Slant-Shear," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
ASTM C1611, (2018): "Standard Test Method for Slump Flow of Self-Consolidating Concrete," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
ASTM C1856, (2017): "Fabricating and Testing of Ultra-High Performance Concrete," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
ASTM E965 (2015). "Measuring Pavement Macrotexture Depth Using a Volumetric Technique," Annual Book of ASTM Standards, ASTM International, Conshohocken, PA.
Haber, Z.B., Graybeal, B.A., and Munoz, J.F., (2017). "Field Testing of an Ultra-High Performance Concrete Overlay," FHWA-HRT-17-096, Federal Highway Administration.
Holt, E. E., (2001). "Early Age Autogenous Shrinkage of Concrete," VTT publication 446, Technical Research Centre of Finland.
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Montoya, K.F., (2010). "Feasibility of Using Ultra High Performance Concrete in New Mexico Bridge Girders," Master's thesis, New Mexico State University.
Naaman, A.E. and Wille, K., (2012). "The path to Ultra-High performance Fibre Reinforced Concrete (UHP-FRC): Five Decades of Progress," Third International Symposium on UHPC and Nanotechnology for High Performance Construction Materials, Kassel, pp. 3-15.
Newtson, C.M., B.D. Weldon, A.J. Al-Basha, M.P. Manning, W.K. Toledo, and L.D. Davila. (2018) Bridge Deck Overlays Using Ultra-High-Performance Concrete. Tran-SET final research report 17CNMS01. Transportation Consortium of South-Central States (Tran-SET).
Shann, S.V., Harris, D.K., Carbonell, M.C., and Ahlborn, T.M., (2012). "Application of UHPC as a Thin Topped Overlay for Concrete Bridge Decks," Third International Symposium on UHPC and Nanotechnology for High Performance Construction Materials, pp. 929-936.
Villanueva, J.M., (2015). "Mixture Proportioning and Freezing and Thawing Durability of Ultra High Performance Concrete Using Local Materials," Ph.D. dissertation, New Mexico State University.
Way, R. and Wille, K., (2012). "Material Characterization of an Ultra High-Performance-Fibre Reinforced Concrete under Elevated Temperatures," Third International Symposium on UHPC and Nanotechnology for High Performance Construction Materials, Kassel, pp. 565-572.

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Go to Tran-SET 2020
Tran-SET 2020
Pages: 278 - 286
Editors: Craig Newtson, Ph.D., New Mexico State University, Susan Bogus Halter, Ph.D., University of New Mexico, and Marwa Hassan, Ph.D., Louisiana State University
ISBN (Online): 978-0-7844-8330-5

History

Published online: Jan 12, 2021

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Authors

Affiliations

William K. Toledo
Dept. of Civil Engineering, New Mexico State Univ., Las Cruces, NM
Leticia Davila
Dept. of Civil Engineering, New Mexico State Univ., Las Cruces, NM
Ahmed J. Al-Basha
Dept. of Civil Engineering, New Mexico State Univ., Las Cruces, NM
Craig M. Newtson, Ph.D.
Dept. of Civil Engineering, New Mexico State Univ., Las Cruces, NM
Brad D. Weldon, Ph.D.
Dept. of Civil Engineering, New Mexico State Univ., Las Cruces, NM

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