Chapter
Apr 22, 2019
Structures Congress 2019

Nano-Particle Enriched Epoxy Primer to Enhance the Durability of Highway Steel Bridges

Publication: Structures Congress 2019: Bridges, Nonbuilding and Special Structures, and Nonstructural Components

ABSTRACT

Structural integrity of steel bridges can be compromised when it is inadequately protected from the exposure environment due to corrosion. In U.S., approximately 15% of all bridges are structurally deficient due to corrosion. Application of protective coatings has been widely used for corrosion mitigation of structural steel and zinc-rich-primer three-coat (ZRP) systems are the widely used since the 1980s. However, coating failure of ZRP has been identified within 15 years of application, well short of typical bridge design service life. Maintenance of bridge coating is costly and as estimated, annually half a billion dollar is spent only for coating maintenance of steel bridges. For these reasons durable novel coating systems are of interest. The present study aims to investigate the corrosion durability of a nanoparticle enriched zinc rich primer (NPE-ZRP) coating for steel infrastructure application in aggressive marine environment. A conventional ZRP coating was evaluated as a reference to assess the influence of nano-particles. Zinc consumption was attributed from the bulk primer layer for NPE-ZRP whereas for ZRP coating zinc consumption continues along the coating/steel interface. Comparative testing with regular ZRP showed similar positive results to date but improved performance in coating adhesive strength.

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ACKNOWLEDGEMENT

This investigation was supported by the Florida Department of Transportation. The opinions, findings, and conclusions expressed here are those of the authors and not necessarily those of the Florida Department of Transportation or the U.S. Department of Transportation.

REFERENCES

Helsel. J. L. and Lanterman, R. (2017). “Expected Service Life and Cost Considerations for Maintenance and New Construction Protective Coating Work”, CORROSION / NACE 16, paper no. 7422.
Abreu, C. M., Izquierdo, M., Merino, P., Nóvoa, X.R., Pérez, C., et al. (2015) “A New Approach to the Determination of theCathodic Protection Period in Zinc-Rich Paints,” Corrosion Journal, Corrosion Science Section, 71(11), 1330-1341.
Pouliotte, J. (2014). “A Rational Approach for Planning Bridge Repainting Projects” Southeast Bridge Preservation Partnership Conference, Orlando, Florida.
Clark, J. D. and Pouliotte, J., Email correspondence (June 27, 2018).
Shokrieh, M. M., Saeedi, A., and Chitsazzadeh, M. (2013). “Mechanical Properties of Multi-walled Carbon Nanotube/Polyester Nanocomposites”, Journal of Nanostructure in Chemistry 20(3). https://doi.org/10.1186/2193-8865-3-20.
Schaefer, K. and Miszczyk, A. (2013). “Improvement of electrochemical action of zinc-rich paints by addition of nanoparticulate zinc”, Corrosion Science, 66, 380–391.
Fancy, S. F., Sabbir, M. A., DeFord, D., and Lau, K. (2017). “Corrosion Performance of Nano-Particle Enriched Epoxy Primer for Marine Highway Bridge Application”, CORROSION/NACE 17, paper no. 9539.
Fancy, S. F., Sabbir, M. A., DeFord, D., and Lau, K. (2019). “Extended Connectivity of Zinc Pigments to Provide Enhanced Galvanic Coupling by Partial Replacement with Nanoparticles”, CORROSION/NACE 19 (Accepted).
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Published In

Go to Structures Congress 2019
Structures Congress 2019: Bridges, Nonbuilding and Special Structures, and Nonstructural Components
Pages: 165 - 177
Editor: James Gregory Soules, McDermott International
ISBN (Online): 978-0-7844-8223-0

History

Published online: Apr 22, 2019
Published in print: Apr 22, 2019

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Authors

Affiliations

Saiada Fuadi Fancy [email protected]
Dept. of Civil and Environmental Engineering, Florida International Univ., 10555 West Flagler St., Miami, FL 33174. E-mail: [email protected]
Md. Ahsan Sabbir, Ph.D. [email protected]
Dept. of Civil and Environmental Engineering, Florida International Univ., 10555 West Flagler St., Miami, FL 33174. E-mail: [email protected]
Kingsley Lau, Ph.D. [email protected]
Dept. of Civil and Environmental Engineering, Florida International Univ., 10555 West Flagler St., Miami, FL 33174. E-mail: [email protected]
Dale DeFord, Ph.D. [email protected]
Florida Dept. of Transportation, State Materials Office, 5007 NE 39th Ave., Gainesville, FL 32609. E-mail: [email protected]

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