Abstract

Fatigue damage is a major threat to the safety and integrity of many steel structures. Steel hydraulic structures (SHS), in particular, experience fatigue loading during operation and are exposed to harsh environmental conditions that can further reduce fatigue life through mechanisms. The traditional inspection and repair process for SHS is time-consuming and leads to economic losses. Studies investigating the behavior and advantages of using bonded carbon fiber-reinforced polymer (CFRP) to repair fatigue cracks in SHS are lacking. The main objectives of this study are to increase the bonding of CFRP, investigate the effectiveness of different fiber-reinforced polymers, and test different retrofitting configurations for SHS. In this study, eight large-scale center-cracked panels were tested under constant amplitude mode I fatigue loading that utilized different surrounding environments, repair materials, and retrofitting configurations. Results indicated that the use of both CFRP and basalt fiber-reinforced polymer (BFRP) are both effective at extending fatigue life. Steel retrofitted with full patches of BFRP that cover the crack can have infinite fatigue life. The extent of fatigue life extension was still controlled by the quality of the fiber-reinforced polymers bond to steel; however, bond behavior was significantly improved in comparison to previous underwater applications.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or codes that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The material presented in this study is based upon work supported by the Engineer Research and Development Center (ERDC) of the USACE under Contract No. W912HZ14-P-0019, and the authors are grateful for the funding provided. The experimental study was conducted at the Structural Laboratory at the Engineering Research Center at Colorado State University, and the authors thank the laboratory personnel for all the support provided in preparation and during testing.

References

Agarwal, A., S. J. Foster, E. Hamed, and T. S. Ng. 2014. “Influence of freeze-thaw cycling on the bond strength of steel-FRP lap joints.” Composites, Part B 60 (Apr): 178–185. https://doi.org/10.1016/j.compositesb.2013.12.024.
AISC. 2016. Specification for structural steel buildings. ANSI/AISC 360-16. Chicago: AISC.
Alemdar, F., R. Gangel, A. Matamoros, C. Bennett, R. Barrett-Gonzalez, S. Rolfe, and H. Liu. 2014. “Use of CFRP overlays to repair fatigue damage in steel plates under tension loading.” J. Compos. Constr. 18 (4): 04013052. https://doi.org/10.1061/(ASCE)CC.1943-5614.0000368.
Bastani, A., A. Adesina, S. Das, and D. Lawn. 2020. “Rehabilitation of steel I-beam with basalt fiber reinforced polymer.” In Structures congress, 260–272. St. Louis: Structural Engineering Institute of ASCE.
Bocciarelli, M., P. Colombi, G. Fava, and C. Poggi. 2009. “Fatigue performance of tensile steel members strengthened with CFRP plates.” Compos. Struct. 87 (4): 334–343. https://doi.org/10.1016/j.compstruct.2008.02.004.
Colombi, P. 2004. “On the evaluation of compliance information for common crack growth specimens reinforced by composite patch.” Int. J. Fract. 125 (1): 73–87. https://doi.org/10.1023/B:FRAC.0000021043.74064.1a.
Colombi, P., A. A. Bassetti, and A. Nussbaumer. 2003. “Crack growth induced delamination on steel members reinforced by prestressed composite patch.” Fatigue Fract. Eng. Mater. Struct. 26 (5): 429–438. https://doi.org/10.1046/j.1460-2695.2003.00642.x.
Colombi, P., and G. Fava. 2015. “Experimental study on the fatigue behaviour of cracked steel beams repaired with CFRP plates.” Eng. Fract. Mech. 145 (Aug): 128–142. https://doi.org/10.1016/j.engfracmech.2015.04.009.
Deng, J., and M. M. K. Lee. 2007. “Fatigue performance of metallic beam strengthened with a bonded CFRP plate.” Compos. Struct. 78 (2): 222–231. https://doi.org/10.1016/j.compstruct.2005.09.003.
Deng, J., J. Li, and M. Zhu. 2022. “Fatigue behavior of notched steel beams strengthened by a prestressed CFRP plate subjected to wetting/drying cycles.” Composites, Part B 230 (Jul): 109491. https://doi.org/10.1016/j.compositesb.2021.109491.
Dorigato, A., and A. Pegoretti. 2012. “Fatigue resistance of basalt fibers-reinforced laminates.” J. Compos. Mater. 46 (15): 1773–1785. https://doi.org/10.1177/0021998311425620.
Feng, P., L. Hu, X. L. Zhao, L. Cheng, and S. Xu. 2014. “Study on thermal effects on fatigue behavior of cracked steel plates strengthened by CFRP sheets.” Thin-Walled Struct. 82 (Sep): 311–320. https://doi.org/10.1016/j.tws.2014.04.015.
Gangloff, R. 2009. “Environmental cracking-corrosion fatigue.” In Corrosion tests and standards: Application and interpretation. 2nd ed. West Conshohocken, PA: ASTM International.
Heshmati, M., R. Haghani, and M. Al-Emrani. 2016. “Effects of moisture on the long-term performance of adhesively bonded FRP/steel joints used in bridges.” Composites, Part B 92 (May): 447–462. https://doi.org/10.1016/j.compositesb.2016.02.021.
Hollaway, L. C., and J. Cadei. 2002. “Progress in the technique of upgrading metallic structures with advanced polymer composites.” Prog. Struct. Mater. Eng. 4 (2): 131–148. https://doi.org/10.1002/pse.112.
Jabbar, A. M., M. J. Hamood, and D. H. Mohammed. 2021. “The effect of using basalt fibers compared to steel fibers on the shear behavior of ultra-high performance concrete T-beam.” Case Stud. Constr. Mater. 15 (Sep): e00702. https://doi.org/10.1016/j.cscm.2021.e00702.
Jayasuriya, S., A. Bastani, S. Kenno, T. Bolisetti, and S. Das. 2018. “Rehabilitation of corroded steel beams using BFRP fabric.” Structures 15 (Mar): 152–161. https://doi.org/10.1016/j.istruc.2018.06.006.
Jones, S. C., and S. A. Civjan. 2003. “Application of fiber reinforced polymer overlays to extend steel fatigue life.” J. Compos. Constr. 7 (4): 331–338. https://doi.org/10.1061/(ASCE)1090-0268(2003)7:4(331).
Li, J., J. Deng, Y. Wang, J. Guan, and H. Zheng. 2019. “Experimental study of notched steel beams strengthened with a CFRP plate subjected to overloading fatigue and wetting/drying cycles.” Compos. Struct. 209 (Feb): 634–643. https://doi.org/10.1016/j.compstruct.2018.11.020.
Li, J., M. Zhu, and J. Deng. 2022. “Flexural behaviour of notched steel beams strengthened with a prestressed CFRP plate subjected to fatigue damage and wetting/drying cycles.” Eng. Struct. 250 (Oct): 113430. https://doi.org/10.1016/j.engstruct.2021.113430.
Li, S., J. Hu, Y. Lu, and H. Liang. 2018. “Durability of CFRP strengthened steel plates under wet and dry cycles.” Int. J. Steel Struct. 18 (2): 381–390. https://doi.org/10.1007/s13296-018-0009-y.
Liu, F. T., G. H. He, and J. H. Xiong. 2017. “Experimental study on durability of FRP sheets under wet-dry cycles in various solutions.” Procedia Eng. 210 (Jan): 61–70. https://doi.org/10.1016/j.proeng.2017.11.049.
Liu, H., R. Al-Mahaidi, and X.-L. Zhao. 2009a. “Experimental study of fatigue crack growth behaviour in adhesively reinforced steel structures.” Compos. Struct. 90 (1): 12–20. https://doi.org/10.1016/j.compstruct.2009.02.016.
Liu, H., Z. Xiao, X.-L. Zhao, and R. Al-Mahaidi. 2009b. “Prediction of fatigue life for CFRP-strengthened steel plates.” Thin-Walled Struct. 47 (10): 1069–1077. https://doi.org/10.1016/j.tws.2008.10.011.
Liu, H., X. L. Zhao, and R. Al-Mahaidi. 2005. “The effect of fatigue loading on bond strength of CFRP bonded steel plate joints.” In Proc., Int. Symp. on Bond Behaviour of FRP in Structures, edited by J. F. Chen and J. G. Teng, 459–464. Hong Kong: The Hong Kong Polytechnic Univ.
Lozano, C. M., and G. A. Riveros. 2019. “Effects of adhesive bond-slip behavior on the capacity of innovative FRP retrofits for fatigue and fracture repair of hydraulic steel structures.” Materials 12 (9): 1495. https://doi.org/10.3390/ma12091495.
Mahmoud, H. N., A. Como, and G. A. Riveros. 2014. Fatigue assessment of underwater CFRP–Repaired steel panels using finite element analysis. Vicksburg, MS: US Army Engineer Research and Development Center.
Mahmoud, H. N., and G. A. Riveros. 2013. Fatigue repair of steel hydraulic structures (SHS) using carbon fiber reinforced polymers (CFRP): Feasibility study. Vicksburg, MS: US Army Engineer Research and Development Center.
Mahmoud, H. N., G. A. Riveros, M. Memari, A. Valsangkar, and B. Ahmadi. 2018. “Underwater large-scale experimental fatigue assessment of CFRP-retrofitted steel panels.” J. Struct. Eng. 144 (10): 04018183. https://doi.org/10.1061/(ASCE)ST.1943-541X.0002184.
Matta, F., V. M. Karbhari, and R. Vitaliani. 2005. “Tensile response of steel/CFRP adhesive bonds for the rehabilitation of civil structures.” Struct. Eng. Mech. 20 (5): 589–608. https://doi.org/10.12989/sem.2005.20.5.589.
Mertz, D. R., J. W. Gillespie, M. J. Chajes, and S. A. Sabo. 2002. “Rehabilitation of steel bridge girders using advanced composite materials.” In NCHRP-IDEA program project final report. Delaware: Transportation Research Board.
Mitra, S., A. Bastani, S. Das, and D. Lawn. 2021. “Use of basalt fiber fabric for rehabilitation of steel beams with corroded compression flange.” Compos. Struct. 255 (Sep): 113014. https://doi.org/10.1016/j.compstruct.2020.113014.
Monfared, A., K. Soudki, and S. Walbridge. 2008. “CFRP reinforcing to extend the fatigue lives of steel structures.” In Proc., 4th Int. Conf. on FRP Composites in Civil Engineering (CICE2008), 22–24. Zurich, Switzerland: Empa-Akademie.
Nozaka, K., C. K. Shield, and J. F. Hajjar. 2005. “Effective bond length of carbon-fiber-reinforced polymer strips bonded to fatigued steel bridge I-girders.” J. Bridge Eng. 10 (2): 195–205. https://doi.org/10.1061/(ASCE)1084-0702(2005)10:2(195).
Riveros, G. A., H. Mahmoud, and C. M. Lozano. 2018. “Fatigue repair of underwater navigation steel structures using carbon fiber reinforced polymer (CFRP).” Eng. Struct. 173 (Jul): 718–728. https://doi.org/10.1016/j.engstruct.2018.07.016.
Salivar, G. C., D. L. Creighton, and D. W. Hoeppner. 1981. “Effect of frequency and environment on fatigue-crack propagation of SA533B-1 steel.” Eng. Fract. Mech. 14 (2): 337–352. https://doi.org/10.1016/0013-7944(81)90005-9.
Shield, C., K. Nozaka, and J. Hajjar. 2004. Repair of fatigued steel bridge girders with carbon fiber strips. Minneapolis: Minnesota DOT.
Tavakkolizadeh, M., and H. Saadatmanesh. 2001. “Galvanic corrosion of carbon and steel.” J. Compos. Constr. 5 (Aug): 200–210. https://doi.org/10.1061/(ASCE)1090-0268(2001)5:3(200).
Tavakkolizadeh, M., and H. Saadatmanesh. 2003. “Fatigue strength of steel girders strengthened with carbon fiber reinforced polymer patch.” J. Struct. Eng. 129 (2): 186–196. https://doi.org/10.1061/(ASCE)0733-9445(2003)129:2(186).
USACE. 2010. Advanced reliability analysis of fatigue cracking in horizontal frame miter gates. Technical Letter No. 1110-2-566. Washington, DC: USACE.
Valsangkar, A. 2015. Fatigue crack propagation in underwater carbon fiber reinforced polymer (CFRP)-retrofitted steel panels. Fort Collins, CO: Colorado State Univ.
Vatandoost, F. 2010. Fatigue behaviour of steel girders strengthened with prestressed CFRP strips. Waterloo, ON: Univ. of Waterloo.
Wu, C., X. Zhao, R. Al-mahaidi, M. R. Emdad, and W. Duan. 2012a. “Fatigue tests of cracked steel plates strengthened with UHM CFRP plates.” Adv. Struct. Eng. 15 (10): 1801–1815. https://doi.org/10.1260/1369-4332.15.10.1801.
Wu, C., X.-L. Zhao, R. Al-Mahaidi, and W. H. Duan. 2013. “Effects of CFRP bond locations on the Mode I stress intensity factor of centre-cracked tensile steel plates.” Fatigue Fract. Eng. Mater. Struct. 36 (2): 154–167. https://doi.org/10.1111/j.1460-2695.2012.01708.x.
Wu, G., H.-T. Wang, Z.-S. Wu, H.-Y. Liu, and Y. Ren. 2012b. “Experimental study on the fatigue behavior of steel beams strengthened with different fiber-reinforced composite plates.” J. Compos. Constr. 16 (2): 127–137. https://doi.org/10.1061/(ASCE)CC.1943-5614.0000243.
Wu, Z., X. Wang, K. Iwashita, T. Sasaki, and Y. Hamaguchi. 2010. “Tensile fatigue behaviour of FRP and hybrid FRP sheets.” Composites, Part B 41 (5): 396–402. https://doi.org/10.1016/j.compositesb.2010.02.001.
Zhao, X. L., and L. Zhang. 2007. “State-of-the-art review on FRP strengthened steel structures.” Eng. Struct. 29 (8): 1808–1823. https://doi.org/10.1016/j.engstruct.2006.10.006.
Zheng, Y., L. Ye, and X. Lu. 2006. “Experimental study on fatigue behavior of tensile steel plates strengthened with CFRP plates.” In Proc., 3rd Int. Conf. on FRP Composites in Civil Engineering, (CICE 2006), 733–736. Miami, FL: Florida International Univ.

Information & Authors

Information

Published In

Go to Journal of Structural Engineering
Journal of Structural Engineering
Volume 148Issue 11November 2022

History

Received: Feb 18, 2022
Accepted: Jun 17, 2022
Published online: Sep 9, 2022
Published in print: Nov 1, 2022
Discussion open until: Feb 9, 2023

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Guillermo Riveros, M.ASCE [email protected]
Research Civil Engineer, Dept. of Information Technology Laboratory, US Army Engineer Research and Development Center, Vicksburg, MS 39180. Email: [email protected]
Emad M. Hassan, S.M.ASCE [email protected]
Postdoctoral Fellow, Dept. of Civil and Environmental Engineering, Colorado State Univ., Fort Collins, CO 80523. Email: [email protected]
Lauren Hudak, S.M.ASCE [email protected]
Graduate Student, Dept. of Civil and Environmental Engineering, Colorado State Univ., Fort Collins, CO 80523. Email: [email protected]
George T. Abell Professor in Infrastructure, Dept. of Civil and Environmental Engineering, Colorado State Univ., Fort Collins, CO 80523 (corresponding author). ORCID: https://orcid.org/0000-0002-3106-6067. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share