Abstract

Globally, the integrity of girth weld (GW) of oil and gas pipelines has increased as a concern due to failures with high consequences. A primary integrity issue to pipelines considers defects originating during field construction but over time may also be subject to external loads and stresses due to earth movement. GW defects in newly built pipelines are also assumed to exist but would be much smaller in size, and more difficult to detect, which motivated the investigation into minimum defect detection levels of the inspection technologies. Research objectives of this paper are to characterize and summarize the applicability of inline inspection (ILI) technology of magnetic flux leakage 4 (MFL4) for inspection of defects related to pipeline GWs. Pull-through test and infield site excavations of operational pipelines have been collected and used for detection, internal/external (int/ext) identification, and sizing quantification. It can be concluded that the MFL4 technique is generally sensitive to lack of fusion or penetration, deep undercut, local thinning with results of both pull test and field data; while not sensitive to closed or very narrow small dimension cracks (narrower than 1 mm, less than 2 mm deep) as was observed in this study.

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Acknowledgments

The research is financially supported by the National Key Research and Development Program of China (Grant No. 2016YFC0802100) and Pipeline Research Council International (PRCI) (Grant No. PR-469-143708).

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Go to Journal of Pipeline Systems Engineering and Practice
Journal of Pipeline Systems Engineering and Practice
Volume 11Issue 4November 2020

History

Received: Dec 13, 2018
Accepted: Jun 8, 2020
Published online: Aug 5, 2020
Published in print: Nov 1, 2020
Discussion open until: Jan 5, 2021

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L. S. Dai, Ph.D. [email protected]
School of Materials Science and Engineering, Tianjin Univ., Tianjin 300072, China. Email: [email protected]
Director, PetroChina Pipeline Company, NO. 408, Xinhua Rd., Langfang 065000, China. Email: [email protected]
J. Sutherland [email protected]
Director, Baker Hughes, a GE Company, 17021 Aldine Westfield Rd., Houston, TX 77073. Email: [email protected]
PetroChina Pipeline Company, NO. 408, Xinhua Rd., Langfang 065000, China (corresponding author). ORCID: https://orcid.org/0000-0002-1308-5870. Email: [email protected]
S. Y. Sha, Ph.D. [email protected]
PetroChina Pipeline Company, NO. 408, Xinhua Rd., Langfang 065000, China. Email: [email protected]
Director, PetroChina Pipeline R&D Center, NO. 51, Jinguang Rd., Langfang 065000, China. Email: [email protected]
Professor, School of Materials Science and Engineering, Tianjin Univ., Tianjin 300072, China. Email: [email protected]

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