Compaction Characteristics of Single-Component Polyurethane Mixtures
Publication: Journal of Materials in Civil Engineering
Volume 33, Issue 9
Abstract
To investigate the compaction characteristics of a single-component polyurethane (PU) mixture with dense gradation, the effects of temperature, humidity, catalyst content, and standing time on the compaction energy index (CEI) of the mixture were analyzed in this study. The air void ratio and splitting tensile strength of the polyurethane mixture at 15°C under different compaction times were also tested. Based on the test results, the effects of compaction time on the volume and strength characteristics of the polyurethane mixture were analyzed. The results showed that temperature, humidity, catalyst content, and standing time have significant positive correlations with the CEI, where standing time has the strongest correlation, followed by catalyst content, temperature, and humidity, respectively. A multiple linear regression model relating the CEI and the aforementioned factors was established. Compaction time, as characterized by the CEI, significantly influenced the air void ratio and splitting strength of the polyurethane mixture after curing. If the compaction of the polyurethane mixture is premature or delayed, the void ratio of the mixture increases after curing and the splitting strength decreases. Therefore, an optimal compaction time exists for the single-component polyurethane mixture. At this compaction time, the CEI of the mixture is approximately 600–800. During the process of single-component polyurethane curing, the increase in the adhesive force of polyurethane and the damage to the structure of the mixture, caused by the released , served as a pair of mutually restricting effects, resulting in different volume characteristics and splitting strengths of the polyurethane mixture under different compaction times.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
All data, models, and code generated or used during the study appear in the published paper.
Acknowledgments
This work was funded by the Science and Technology Project of the Beijing Municipal Education Commission (Grant No. SQKM201810016003), the Beijing Advanced Innovation Center for Future Urban Design (Grant No. UDC2019032624), and the research project of the National Natural Science Foundation of China (Grant No. 51978035).
References
Bahia, H. U., T. P. Friemel, and P. A. Peterson. 1998. “Optimization of constructability and resistance to traffic: A new design approach for HMA using the Superpave compactor.” J. Assoc. Asphalt Paving Technol. 67: 189–232.
Bo, P., C. L. Cai, and R. Hu. 2016. “Energy consumption and carbon emission evaluation of asphalt pavement of express way.” [In Chinese.] J. Changan Univ. 36 (5): 8–15. https://doi.org/10.19721/j.cnki.1671-8879.2016.05.00.
Boutar, Y., S. Naïmi, S. Mezlini, R. J. C. Carbas, and M. Ben Sik Ali. 2018. “Fatigue resistance of an aluminium one-component polyurethane adhesive joint for the automotive industry: Effect of surface roughness and adhesive thickness.” Int. J. Adhes. Adhes. 83 (Jun): 143–152. https://doi.org/10.1016/j.ijadhadh.2018.02.012.
Chattopadhyay, D. K., and K. V. S. N. Raju. 2007. “Structural engineering of polyurethane coatings for high performance applications.” Prog. Polym. Sci. 32 (3): 352–418. https://doi.org/10.1016/j.progpolymsci.2006.05.003.
Chen, J., X. Ma, H. Wang, P. Y. Xie, and W. Huang. 2018a. “Experimental study on anti-icing and deicing performance of polyurethane concrete as road surface layer.” Constr. Build. Mater. 161 (Feb): 598–605. https://doi.org/10.1016/j.conbuildmat.2017.11.170.
Chen, J., X. J. Yin, H. Wang, and Y. M. Ding. 2018b. “Evaluation of durability and functional performance of porous polyurethane mixture in porous pavement.” J. Cleaner Prod. 188 (Jul): 12–19. https://doi.org/10.1016/j.jclepro.2018.03.297.
Chinese Standard. 2011. Standard test methods of bitumen and bituminous mixtures for highway engineering. JTG E20. Beijing: Ministry of Transport of the People’s Republic of China.
Cong, L., T. J. Wang, L. Tan, J. J. Yuan, and J. C. Shi. 2018. “Laboratory evaluation on performance of porous polyurethane mixtures and OGFC.” Constr. Build. Mater. 169 (Apr): 436–442. https://doi.org/10.1016/j.conbuildmat.2018.02.145.
Cong, L., F. Yang, G. H. Guo, M. D. Ren, J. C. Shi, and L. Tan. 2019. “The use of polyurethane for asphalt pavement engineering applications: A state-of-the-art review.” Constr. Build. Mater. 225 (Nov): 1012–1025. https://doi.org/10.1016/j.conbuildmat.2019.07.213.
DelRio, P. M., Z. A. Vega, and F. D. Castro. 2010. “Energy consumption during compaction with a gyratory intensive compactor tester, estimation models.” Constr. Build. Mater. 25 (2): 979–986. https://doi.org/10.1016/j.conbuildmat.2010.06.083.
Dessouky, S., E. Masad, and F. Bayomy. 2004. “Prediction of hot mix asphalt stability using the Superpave gyratory compactor.” J. Mater. Civ. Eng. 16 (6): 578–587. https://doi.org/10.1061/(ASCE)0899-1561(2004)16:6(578).
Dong, L. R., D. Meng, Y. Tian, L. Wang, Y. W. Zhang, P. F. Si, and X. Q. Di. 2017. “Method of improving the speed of curing of polyurethane adhesives and feasibility studies.” [In Chinese.] Inf. Rec. Mater. 18 (7): 40–41. https://doi.org/10.16009/j.cnki.cn13-1295/tq.2017.07.024.
Gao, L., F. J. Ni, H. L. Luo, and M. K. Yang. 2015. “Permeability and air voids of cold recycled mixtures with asphalt emulsion.” [In Chinese.] J. Southeast Univ., Nat. Sci. Ed. 45 (3): 581–585. https://doi.org/10.3969/j.issn.1001-0505.2015.03.029.
Li, Z. H. 2013. “Research on the application of polyurethane rubber particle mixture in removing ice and snow.” [In Chinese.] Transp. World 2013 (7): 348–349. https://doi.org/10.16248/j.cnki.11-3723/u.2013.07.137.
Liu, J. F., J. S. Li, F. Yang, Y. Shi, and Z. Y. Wang. 2019. “Research on preparation and performance of reactive cold mix asphalt mixture.” [In Chinese.] J. Transp. Sci. Eng. 35 (2): 16–21. https://doi.org/10.16544/j.cnki.cn43-1494/u.2019.02.004.
Lu, G. Y., L. Renken, T. S. Li, D. W. Wang, H. Li, and M. Oeser. 2019a. “Experimental study on the polyurethane-bound pervious mixtures in the application of permeable pavements.” Constr. Build. Mater. 202 (Mar): 838–850. https://doi.org/10.1016/j.conbuildmat.2019.01.051.
Lu, G. Y., Y. H. Wang, H. Li, D. W. Wang, and M. Oeser. 2019b. “The environmental impact evaluation on the application of permeable pavement based on life cycle analysis.” Int. J. Transp. Sci. Technol. 8 (4): 351–357. https://doi.org/10.1016/j.ijtst.2019.05.006.
Ma, F. X., J. P. Zhang, and G. Z. Liu. 2012. “Determination of mixing rheological parameters of asphalt mixture.” [In Chinese.] Highway 2012 (9): 5–8.
MIIT (Ministry of Industry and Information Technology of the People’s Republic of China). 1999. General specifications for laboratory rotational viscometer. JB/T 9357-1999. Beijing: MIIT.
MOT (Ministry of Transport of the People’s Republic of China). 2004. Technical specification for construction of highway asphalt pavements. JTG F40-2004. Beijing: MOT.
SAC (Standardization Administration of the People’s Republic of China). 2008. Test methods for building waterproofing coatings. GB/T 16777-2008. Beijing: SAC.
SAC (Standardization Administration of the People’s Republic of China). 2011. Determination of density and relative density for chemical products. GB/T 4472-2011. Beijing: SAC.
Shu, R., H. Y. Zhang, D. W. Cao, and D. W. Cao. 2015. “Study on performance of polyurethane modified asphalt mixture.” [In Chinese.] J. Highway Transp. Res. Dev. 11 (12): 142–161. https://doi.org/10.3969/j.issn.1002-0268.2018.12.001.
Sun, H. B. 2015. “Study on synthesis and properties of the high initial hot melt polyurethane adhesive.” [In Chinese.] Master’s thesis, Dept. of Transportation Engineering, Qilu Univ. of Technology.
Sun, M. X. 2016. “Research on the performance of polyurethane porous elastic pavement mixture.” [In Chinese.] Master’s thesis, Dept. of Transportation Engineering, Southeast Univ.
Tan, L., H. B. Deng, D. Y. Deng, and X. M. Lu. 2020. “Study on road performance of AC type dense graded polyurethane mixture.” [In Chinese.] Shanghai Highway (1): 89–93.
Tian, J. 2013. “Research on road performance of warm-mixed asphalt mixture.” [In Chinese.] Shanxi Archit. 39 (7): 120–121. https://doi.org/10.13719/j.cnki.cn14-1279/tu.2013.07.060.
Tong, D. S. 2018. “Study on composition design and pavement performance of polyurethane elastic material.” [In Chinese.] Master’s thesis, Dept. of Transportation Engineering, Changan Univ.
Wang, D. W., P. F. Liu, Z. Leng, C. Leng, G. Y. Lu, M. Buch, and M. Oeser. 2017a. “Suitability of poroelastic road surface (PERS) for urban roads in cold regions: Mechanical and functional performance assessment.” J. Cleaner Prod. 165 (Nov): 1340–1350. https://doi.org/10.1016/j.jclepro.2017.07.228.
Wang, D. W., A. Schacht, Z. Leng, C. Leng, J. Kollmann, and M. Oeser. 2017b. “Effects of material composition on mechanical and acoustic performance of poroelastic road surface (PERS).” Constr. Build. Mater. 135 (Mar): 352–360. https://doi.org/10.1016/j.conbuildmat.2016.12.207.
Wang, H. M., Q. S. Hu, and R. K. Li. 2014a. “Study of the water-heat stability for porous polyurethane mixture.” [In Chinese.] Highway Eng. 39 (2): 246–250.
Wang, H. M., R. K. Li, X. Wang, T. Q. Ling, and G. Zhou. 2014b. “Strength and road performance for porous polyurethane mixture.” [In Chinese.] China J. Highway Transp. 27 (10): 24–31. https://doi.org/10.19721/j.cnki.1001-7372.2014.10.004.
Xue, F., W. L. Zhao, and Y. L. Cui. 2015. “Strength characteristics of polyurethane macadam mixture.” [In Chinese.] Henan Build. Mater. 2015 (4): 43–48. https://doi.org/10.16053/j.cnki.hnjc.2015.04.018.
Zhang, H., and C. P. Luo. 2017. “Study on deicing performance of polyurethane stabilized rubber particle mixture.” [In Chinese.] J. China Foreign Highway 37 (2): 250–253. https://doi.org/10.14048/j.issn.1671-2579.2017.02.056.
Zhang, Q., P. W. Hao, and Z. Y. Bai. 2015. “Research on preparation and adhesion of emulsified asphalt modified with waterborne epoxy resin.” [In Chinese.] J. Highway Transp. Res. Dev. 32 (9): 9–14. https://doi.org/10.3969/j.issn.1002-0268.2015.09.002.
Information & Authors
Information
Published In
Copyright
© 2021 American Society of Civil Engineers.
History
Received: Jul 8, 2020
Accepted: Dec 18, 2020
Published online: Jun 23, 2021
Published in print: Sep 1, 2021
Discussion open until: Nov 23, 2021
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.
Cited by
- Shifa Xu, Hongzhe Liu, Qianyun Guo, Ziqian Zhang, Bingye Han, Hao Liu, Evaluation on Moisture Susceptibility of Stone Mastic Polyurethane Concrete, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-16684, 36, 3, (2024).
- Qian Zhang, Zhihao Gao, Rongpei Lv, Liheng Zhang, Cuiren Tang, Curing Law and Strength-Age Prediction Model of a Dense Polyurethane Mixture under the Influence of Moisture and Temperature, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-16340, 36, 3, (2024).
- Ke Zhong, Guobao Luo, Bin Zhai, Guoqing Shi, Mingzhi Sun, Deterioration of the Noise Reduction Performance of Polyurethane Porous Elastic Mixture under Void Clogging and Thermal-Oxidative Aging Conditions, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-16232, 35, 12, (2023).
- Shifa Xu, Hongzhe Liu, Qianyun Guo, Bingye Han, Hengjian Liang, Ziqian Zhang, Hao Liu, Effect of Curing Condition on the Strength Evolution of Polyether Polyurethane Concrete, Journal of Materials in Civil Engineering, 10.1061/JMCEE7.MTENG-15468, 35, 9, (2023).
- Bin Hong, Jianling Wang, Bin Zhang, Zepeng Fan, Tianshuai Li, Guoyang Lu, Dawei Wang, Study on the Water Stability of Polyurethane Concrete from Perspective of Polyurethane-Aggregate Interface, Journal of Materials in Civil Engineering, 10.1061/(ASCE)MT.1943-5533.0004391, 34, 9, (2022).
- Guihong Guo, Hongren Gong, Lin Cong, Fan Yang, Laboratory investigation on the cracking performance of paving polyurethane mixture using semi-circular bending test, Construction and Building Materials, 10.1016/j.conbuildmat.2022.127795, 341, (127795), (2022).