Technical Papers
Feb 7, 2018

Establishing a Relationship between Hydraulic Efficiency and Temperature Rise in Centrifugal Pumps: Experimental Study

Publication: Journal of Hydraulic Engineering
Volume 144, Issue 4

Abstract

Hydraulic losses of a low specific speed centrifugal pump originate in the friction and turbulent dissipations in all components between the suction and discharge nozzles as well as fluid recirculation mainly caused by momentum transfer between different parts of fluid zones. The best hydraulic efficiency of centrifugal pumps can reach 85–95% when operating at their designed condition. Shut-off conditions or low flow rates cause the greatest bulk of energy consumption. This study tests 11 distinct centrifugal pumps to calculate disk friction, mechanical losses (ignoring leakage losses due to their very insignificant values for the selected pumps), and hydraulic efficiency after energy balance. Temperature rise of the working fluid is also measured during operation at part load conditions. A theoretically analyzed experimental relation is derived for the temperature difference of suction and discharge. The proposed relation is used to evaluate hydraulic efficiency directly from the temperature rise value and other hydraulic characteristics of the centrifugal pump. The relation accuracy is examined by implementing several centrifugal pumps and it leads to satisfactory results.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

Special thanks are given to management and laboratory staff of Pumpiran, who supported and funded the present project. The authors thank the laboratory chief and staff for their great guidance and assistance.

References

Barrio, R., Parrondo, J., and Blanco, E. (2010). “Numerical analysis of the unsteady flow in the near-tongue region in a volute-type centrifugal pump for different operating points.” Comput. Fluids, 39(5), 859–870.
Benigni, H., Jaberg, H., Yeung, H., Salisbury, T., Berry, O., and Collins, T. (2012). “Numerical simulation of low specific speed American Petroleum Institute pumps in part-load operation and comparison with test rig results.” J. Fluids Eng., 134(2), 024501.
Bolpaire, S., and Barrand, J. P. (1999). “Experimental study of the flow in the suction pipe of a centrifugal pump at partial flow rates in unsteady conditions.” J. Pressure Vessel Technol., 121(3), 291–295.
Brion, L. M., and Mays, L. W. (1991). “Methodology for optimal operation of pumping stations in water distribution systems.” J. Hydraul. Eng., 1551–1569.
Byskov, R. K., Jacobsen, C. B., and Pedersen, N. (2003). “Flow in a centrifugal pump impeller at design and off-design conditions—Part II: Large eddy simulations.” J. Fluids Eng., 125(1), 73–83.
Cheah, K. W., and Lee, T. S. (2011). “Numerical study of inlet and impeller flow structures in centrifugal pump at design and off-design points.” Int. J. Fluid Mach. Syst., 4(1), 25–32.
Cheah, K. W., Lee, T. S., Winoto, S. H., and Zhao, Z. M. (2007). “Numerical flow simulation in a centrifugal pump at design and off-design conditions.” Int. J. Rotating Mach., 2007, 1–8.
Combes, J. F., and Rieutord, E. (1992). “Numerical and experimental analysis of the flow in a centrifugal pump at nominal and partial flow rate.” Int. Gas Turbine and Aeroengine Congress and Exposition, ASME, New York.
Couzinet, A., Gros, L., and Pierrat, D. (2015). “Part load flow and hydrodynamic instabilities of a centrifugal pump: Part 2—Numerical simulations.” ASME/JSME/KSME 2015 Joint Fluids Engineering Conf., ASME, New York, V001T33A014.
Daily, J. W., and Ronald, E. N. (1960). “Chamber dimension effects on induced flow and frictional resistance of enclosed rotating disks.” J. Basic Eng., 82(1), 217–230.
Feng, J., Benra, F. K., and Dohmen, H. J. (2009). “Unsteady flow visualization at part-load conditions of a radial diffuser pump: By PIV and CFD.” J. Visual., 12(1), 65–72.
Fu, Y., et al. (2015). “Numerical and experimental analysis of flow phenomena in a centrifugal pump operating under low flow rates.” J. Fluids Eng., 137(1), 011102.
Gros, L., Couzinet, A., and Pierrat, D. (2015). “Part load flow and hydrodynamic instabilities of a centrifugal pump: Part 1—Experimental investigations.” ASME/JSME/KSME 2015 Joint Fluids Engineering Conf., ASME, New York, V001T33A013.
Gülich, J. F. (2003a). “Disk friction losses of closed turbomachine impellers.” Forsch. Ingenieurwes., 68(2), 87–95.
Gulich, J. F. (2003b). “Effect of Reynolds number and surface roughness on the efficiency of centrifugal pumps.” J. Fluids Eng., 125(4), 670–679.
Gülich, J. F. (2008). Centrifugal pumps, Springer, Berlin.
Huang, S., Qiu, G., Su, X., and Ou, G. (2014). “Flow performance analysis on shutoff condition in centrifugal pump based on CFD simulation.” 6th Int. Symp. on Fluid Machinery and Fluid Engineering (ISFMFE), Wuhan, China, 1–5.
ISO. (2008). “Rotodynamic pumps—Hydraulic performance acceptance tests—Grades 1, 2 and 3.” ISO/DIS 9906:2008, Geneva.
ISO. (2017). “General requirements for the competence of testing and calibration laboratories.” ISO/IEC 17025, Geneva.
Juckelandt, K., Bleeck, S., and Wurm, F. H. (2015). “Analysis of losses in centrifugal pumps with low specific speed with smooth and rough walls.” 11th European Conf. on Turbomachinery Fluid dynamics and Thermodynamics, Madrid, Spain.
Karassik, I. J. (1987). “Centrifugal pump operation at off-design conditions.” Chemical Processing, April, May.
Kurokawa, J. (1990). “Simple formulae for volumetric efficiency and mechanical efficiency of hydraulic machinery.” ⟨⟩ (Oct. 7, 2016).
Kurokawa, J., and Toyokura, T. (1976). “Axial thrust, disk friction torque and leakage loss of radial flow turbomachinery.” ⟨⟩ (May 11, 2016).
Lai, Y. G., Weber, L. J., and Patel, V. C. (2003). “Nonhydrostatic three-dimensional model for hydraulic flow simulation. I: Formulation and verification.” J. Hydraul. Eng., 196–205.
Lawhon, D. W., Kludt, F. H., and Quill, J. D. (2000). “Temperature measurement at low flow on typical ANSI chemical process pumps.” Proc., Int. Pump Users Symp., Texas A&M Univ., College Station, TX, 1–8.
Li, G., Wang, Y., Cao, P., Cui, Y., and Yin, G. (2014). “Numerical analysis of transient flow in centrifugal pump at off-design conditions.” 6th Int. Symp. on Fluid Machinery and Fluid Engineering, 2014 ISFMFE, Wuhan, China, 1–8.
Liu, H., Wu, X., and Tan, M. (2013). “Numerical investigation of the inner flow in a centrifugal pump at the shut-off condition.” J. Theor. Appl. Mech., 51(1), 25–32.
Nece, R. E., and Daily, J. W. (1960). “Roughness effects on frictional resistance of enclosed rotating disks.” J. Basic Eng., 82(3), 553–560.
Nemdili, A., and Hellmann, D. H. (2004). “Development of an empirical equation to predict the disc friction losses of a centrifugal pump.” Sixth Int. Conf. on Hydraulic Machinery and Hydrodynamics, Vol. 1505, Scientific Bulletin of the Politehnica Univ. of Timisoara Transactions on Mechanics, Timişoara, Romania, 235–40.
Nemdili, A., and Hellmann, D. H. (2007). “Investigations on fluid friction of rotational disks with and without modified outlet sections in real centrifugal pump casings.” Forsch. Ingenieurwes., 71(1), 59–67.
Nourbakhsh, A., Jaumotte, A., Hirsch, C., and Parizi, H. B. (2007). Turbopumps and pumping systems, Springer, Berlin.
Padmanabhan, M., and Hecker, G. E. (1984). “Scale effects in pump sump models.” J. Hydraul. Eng., 1540–1556.
Pedersen, N., Larsen, P. S., and Jacobsen, C. B. (2003). “Flow in a centrifugal pump impeller at design and off-design conditions—Part I: Particle image velocimetry (PIV) and laser Doppler velocimetry (LDV) measurements.” J. Fluids Eng., 125(1), 61–72.
Posa, A., Lippolis, A., and Balaras, E. (2016). “Investigation of separation phenomena in a radial pump at reduced flow rate by large-eddy simulation.” J. Fluids Eng., 138(12), 121101.
Poullikkas, A. (1995). “Surface roughness effects on induced flow and frictional resistance of enclosed rotating disks.” Trans. Am. Soc. Mech. Eng. J. Fluids Eng., 117(3), 526.
Shankar, V. K. A., Umashankar, S., Paramasivam, S., and Hanigovszki, N. (2016). “A comprehensive review on energy efficiency enhancement initiatives in centrifugal pumping system.” Appl. Energy, 181, 495–513.
Simpson, A. R., and Marchi, A. (2013). “Evaluating the approximation of the affinity laws and improving the efficiency estimate for variable speed pumps.” J. Hydraul. Eng., 1314–1317.
Srinivasan, K. M. (2008). Rotodynamic pumps: Centrifugal and axial, New Age International, New Delhi, India.
Stepanoff, A. J. (1948). Centrifugal and axial flow pumps, Wiley, New York.
Tamm, A., and Stoffel, B. (2002). “The influences of gap clearance and surface roughness on leakage loss and disc friction of centrifugal pumps.” ASME 2002 Joint US-European Fluids Engineering Division Conf., ASME, New York, 267–274.
Tan, L., Zhu, B., Wang, Y., Cao, S., and Gui, S. (2015). “Numerical study on characteristics of unsteady flow in a centrifugal pump volute at partial load condition.” Eng. Comput., 32(6), 1549–1566.
Van den Braembussche, R. A. (2006). “Flow and loss mechanisms in volutes of centrifugal pumps.” Von Karman Institute for Fluid Dynamics, Rhode-Saint-Genese, Belgium.

Information & Authors

Information

Published In

Go to Journal of Hydraulic Engineering
Journal of Hydraulic Engineering
Volume 144Issue 4April 2018

History

Received: Feb 10, 2017
Accepted: Oct 12, 2017
Published online: Feb 7, 2018
Published in print: Apr 1, 2018
Discussion open until: Jul 7, 2018

Permissions

Request permissions for this article.

Authors

Affiliations

Atta Sojoudi [email protected]
Ph.D. Research Student, Dept. of Mechanical Engineering, College of Engineering, Univ. of Tehran, P.O. Box 11155-4563, Tehran, Iran (corresponding author). E-mail: [email protected]; [email protected]
Ahmad Nourbakhsh [email protected]
Professor, Dept. of Mechanical Engineering, College of Engineering, Univ. of Tehran, P.O. Box 11155-4563, Tehran, Iran. E-mail: [email protected]
Hossein Shokouhmand [email protected]
Professor, Dept. of Mechanical Engineering, College of Engineering, Univ. of Tehran, P.O. Box 11155-4563, Tehran, Iran. E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share