Optimized Planning Approach for Multiple Tower Cranes and Material Supply Points Using Mixed-Integer Programming
Publication: Journal of Construction Engineering and Management
Volume 146, Issue 3
Abstract
It is common to implement multiple tower cranes on building construction projects. The plan for usage of multiple tower cranes should be optimized for better project performance, such as reduced cost or operation time. Optimization of plans for multiple cranes is complex, especially when considering the supply of transported material (e.g., location, quantity, material type), as well as assigning lift tasks among tower cranes that are in range. This study developed a mathematic formulation that can solve this optimization problem using mixed-integer programming. The formulation introduces several binary variables and restricts the domain of the indices of these variables using an additional set of auxiliary variables. The proposed model contributes to the body of knowledge by showing the feasibility of using mixed-integer-programming techniques to solve the optimization problem of multiple tower cranes and their supply systems. The findings also demonstrate that when a multiple tower crane problem is concerned, optimizing each piece of equipment individually could lead to suboptimal solutions. Specifically, the operation time drops by 6.8% and the operation cost decreases by 3.6% in the two-tower crane case study example. The proposed model can also assist engineers with assessing a large number of alternative plans, which are heavily needed in preconstruction planning, where site layout is preliminary.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
All data, models, and code generated or used during the study appear in the published article.
References
Cheng, T., and J. Teizer. 2014. “Modeling tower crane operator visibility to minimize the risk of limited situational awareness.” J. Comput. Civ. Eng. 28 (3): 04014004. https://doi.org/10.1061/(ASCE)CP.1943-5487.0000282.
Edwards, D. J., and G. D. Holt. 2009. “Construction plant and equipment management research: Thematic review.” J. Eng. Des. Technol. 7 (2): 186–206. https://doi.org/10.1108/17260530910974989.
Elbeltagi, E., T. Hegazy, and A. Eldosouky. 2004. “Dynamic layout of construction temporary facilities considering safety.” J. Constr. Eng. Manage. 130 (4): 534–541. https://doi.org/10.1061/(ASCE)0733-9364(2004)130:4(534).
Fang, Y., Y. K. Cho, S. Zhang, and E. Perez. 2016. “Case study of BIM and cloud–enabled real-time RFID indoor localization for construction management applications.” J. Constr. Eng. Manage. 142 (7): 05016003. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001125.
Forrest, J., and R. Lougee-Heimer. 2005. “CBC user guide.” In Emerging Theory, Methods, and Applications, 257–277. Catonsville, MD: INFORMS Tutorials in Operations Research.
Goldenberg, M., and A. Shapira. 2007. “Systematic evaluation of construction equipment alternatives: Case study.” J. Constr. Eng. Manage. 133 (1): 72–85. https://doi.org/10.1061/(ASCE)0733-9364(2007)133:1(72).
Han, S. H., S. Hasan, A. Bouferguène, M. Al-Hussein, and J. Kosa. 2015. “Utilization of 3D visualization of mobile crane operations for modular construction on-site assembly.” J. Manage. Eng. 31 (5): 04014080. https://doi.org/10.1061/(ASCE)ME.1943-5479.0000317.
Huang, C., C. K. Wong, and C. M. Tam. 2011. “Optimization of tower crane and material supply locations in a high-rise building site by mixed-integer linear programming.” Autom. Constr. 20 (5): 571–580. https://doi.org/10.1016/j.autcon.2010.11.023.
Ju, F., and Y. S. Choo. 2005. “Dynamic analysis of tower cranes.” J. Eng. Mech. 131 (1): 88–96. https://doi.org/10.1061/(ASCE)0733-9399(2005)131:1(88).
Kang, S., and E. Miranda. 2006. “Planning and visualization for automated robotic crane erection processes in construction.” Autom. Constr. 15 (4): 398–414. https://doi.org/10.1016/j.autcon.2005.06.008.
Kang, S.-C., and E. Miranda. 2008. “Computational methods for coordinating multiple construction cranes.” J. Comput. Civ. Eng. 22 (4): 252–263. https://doi.org/10.1061/(ASCE)0887-3801(2008)22:4(252).
Lam, K.-C., X. Ning, and M. C.-K. Lam. 2009. “Conjoining MMAS to GA to solve construction site layout planning problem.” J. Constr. Eng. Manage. 135 (10): 1049–1057. https://doi.org/10.1061/(ASCE)0733-9364(2009)135:10(1049).
Lee, G., J. Cho, S. Ham, T. Lee, G. Lee, S. H. Yun, and H. J. Yang. 2012. “A BIM- and sensor-based tower crane navigation system for blind lifts.” Autom. Constr. 26 (Oct): 1–10. https://doi.org/10.1016/j.autcon.2012.05.002.
Lei, Z., H. Taghaddos, J. Olearczyk, M. Al-Hussein, and U. Hermann. 2013. “Automated method for checking crane paths for heavy lifts in industrial projects.” J. Constr. Eng. Manage. 139 (10): 04013011. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000740.
Leung, A. W., and C. M. Tam. 1999. “Models for assessing hoisting times of tower cranes.” J. Constr. Eng. Manage. 125 (6): 385–391. https://doi.org/10.1061/(ASCE)0733-9364(1999)125:6(385).
Lien, L. C., and M. Y. Cheng. 2014. “Particle bee algorithm for tower crane layout with material quantity supply and demand optimization.” Autom. Constr. 45 (Sep): 25–32. https://doi.org/10.1016/j.autcon.2014.05.002.
Mara, T. G. 2010. “Effects of a construction tower crane on the wind loading of a high-rise building.” J. Struct. Eng. 136 (11): 1453–1460. https://doi.org/10.1061/(ASCE)ST.1943-541X.0000243.
Marzouk, M., and A. Abubakr. 2016. “Decision support for tower crane selection with building information models and genetic algorithms.” Autom. Constr. 61 (Jan): 1–15. https://doi.org/10.1016/j.autcon.2015.09.008.
Moon, H., H. Kim, V. R. Kamat, and L. Kang. 2015. “BIM-based construction scheduling method using optimization theory for reducing activity overlaps.” J. Comput. Civ. Eng. 29 (3): 04014048. https://doi.org/10.1061/(ASCE)CP.1943-5487.0000342.
Moussavi Nadoushani, Z. S., A. W. Hammad, and A. Akbarnezhad. 2017. “Location optimization of tower crane and allocation of material supply points in a construction site considering operating and rental costs.” J. Constr. Eng. Manage. 143 (1): 04016089. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001215.
Olearczyk, J., A. Bouferguène, M. Al-Hussein, and U. R. Hermann. 2014. “Automating motion trajectory of crane-lifted loads.” Autom. Constr. 45 (Sep): 178–186. https://doi.org/10.1016/j.autcon.2014.06.001.
Shapira, A., and A. Elbaz. 2014. “Tower crane cycle times: Case study of remote-control versus cab-control operation.” J. Constr. Eng. Manage. 140 (12): 05014010. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000904.
Shapira, A., and M. Goldenberg. 2007. “‘Soft’ considerations in equipment selection for building construction projects.” J. Constr. Eng. Manage. 133 (10): 749–760. https://doi.org/10.1061/(ASCE)0733-9364(2007)133:10(749).
Shapira, A., G. Lucko, and C. Schexnayder. 2007. “Cranes for building construction projects.” J. Constr. Eng. Manage. 133 (9): 690–700. https://doi.org/10.1061/(ASCE)0733-9364(2007)133:9(690).
Shapira, A., and M. Simcha. 2009a. “Measurement and risk scales of crane-related safety factors on construction sites.” J. Constr. Eng. Manage. 135 (10): 979–989. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000066.
Shapira, A., and M. Simcha. 2009b. “AHP-based weighting of factors affecting safety on construction sites with tower cranes.” J. Constr. Eng. Manage. 135 (4): 307–318. https://doi.org/10.1061/(ASCE)0733-9364(2009)135:4(307).
Sulankivi, K., T. Makela, and M. Kiviniemi. 2009. “BIM-based site layout and safety planning.” Accessed December 13, 2018. https://www.irbnet.de/daten/iconda/CIB16678.pdf.
Tam, C. M., and T. K. Tong. 2003. “GA-ANN model for optimizing the locations of tower crane and supply points for high-rise public housing construction.” Constr. Manage. Econ. 21 (3): 257–266. https://doi.org/10.1080/0144619032000049665.
Tam, C. M., T. K. Tong, and W. K. Chan. 2001. “Genetic algorithm for optimizing supply locations around tower crane.” J. Constr. Eng. Manage. 127 (4): 315–321. https://doi.org/10.1061/(ASCE)0733-9364(2001)127:4(315).
Wang, J., X. Zhang, W. Shou, X. Wang, B. Xu, M. J. Kim, and P. Wu. 2015. “A BIM-based approach for automated tower crane layout planning.” Autom. Constr. 59 (Nov): 168–178. https://doi.org/10.1016/j.autcon.2015.05.006.
Yeoh, J. K., and D. K. Chua. 2017. “Optimizing crane selection and location for multistage construction using a four-dimensional set cover approach.” J. Constr. Eng. Manage. 143 (8): 04017029. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001318.
Zhang, P., F. C. Harris, P. O. Olomolaiye, and G. D. Holt. 1999. “Location optimization for a group of tower cranes.” J. Constr. Eng. Manage. 125 (2): 115–122. https://doi.org/10.1061/(ASCE)0733-9364(1999)125:2(115).
Zolfagharian, S., and J. Irizarry. 2014. “Current trends in construction site layout planning.” In Proc., Construction Research Congress 2014: Construction in a Global Network, 1723–1732. Reston, VA: ASCE.
Information & Authors
Information
Published In
Copyright
©2020 American Society of Civil Engineers.
History
Received: Mar 26, 2019
Accepted: Aug 8, 2019
Published online: Jan 9, 2020
Published in print: Mar 1, 2020
Discussion open until: Jun 9, 2020
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.