Abstract
The construction industry is always searching for better ways to manage construction projects and improve productivity while leaving a smaller ecological footprint. To help with this goal, a simulation model was developed in a 3D simulation modeling framework to examine the impact of successful concepts from the manufacturing industry, such as just-in-time (JIT) deliveries, Lean tools, and prefabrication in construction. The model developed was based on a real 6-story wooden building erected in the province of Quebec, Canada. Through a design of experiment, results of the simulation showed the impact of each concept and their interactions on the construction duration, shortages, and labor utilization. They also put into light the quantitative advantages and disadvantages of implementing 0%, 50%, or 100% Lean management methods, keeping between 1 and 4 days of buffer stock on the construction site, having 80% or 100% prefabrication of components, and using 1 or 2 construction teams. As a result, this paper contributes to the work of scholars and practitioners by simulating a real construction project to assess the impact of prefabrication, JIT, and Lean principles with tangible metrics, construction duration, shortages, and labor utilization.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
Data generated or analyzed during the study are available from the corresponding author by request. Information about the Journal’s data-sharing policy can be found here: http://ascelibrary.org/doi/10.1061/(ASCE)CO.1943-7862.0001263.
Acknowledgments
The authors are grateful to the Natural Sciences and Engineering Research Council of Canada for its financial support through the ICP and CRD programs (IRCPJ 461745-12 and RDCPJ 445200-12) as well as the industrial partners of the NSERC industrial chair on eco-responsible wood construction (CIRCERB).
References
Abdelhamid, T. S. 2004. “The self-destruction and renewal of lean construction theory: A prediction from Boyd’s Theory.” In Proc., 12th Annual Conf. on Int. Group for Lean Construction (IGLC). Trondheim, Norway: International Group for Lean Construction.
Akintoye, A. 1995. “Just-in-time application and implementation for building material management.” Constr. Manage. Econ. 13 (2): 105–113. https://doi.org/10.1080/01446199500000013.
Alin, A. 2010. “Minitab.” Wiley Interdiscip. Rev. Comput. Stat. 2 (6): 723–727. https://doi.org/10.1002/wics.113.
Asri, M. A. N. M., M. N. M. Nawi, and S. Nadarajan. 2016. “Key factors of successful JIT integration with IBS—An overview.” In Proc., Int. Conf. on Applied Science and Technology 2016, 5. College Park, MD: AIP Publishing.
Ballard, G. 2006. “Rethinking project definition in terms of target costing.” In Proc., 14th Annual Conf. on Int. Group for Lean Construction (IGLC). Trondheim, Norway: International Group for Lean Construction.
Ballard, G. 2008. “The lean project delivery system: An update.” Lean Constr. J. 5 (1): 1–19.
Ballard, G., and L. Koskela. 2011. “A response to critics of lean construction.” In Proc., 19th Annual Conf. on Int. Group for Lean Construction (IGLC), 94–103. Trondheim, Norway: International Group for Lean Construction.
Ballard, G., and P. Reiser. 2004. “The St. Olaf College fieldhouse project: A case study in designing to target cost.” In Proc., 12th Annual Conf. on Int. Group for Lean Construction (IGLC). Trondheim, Norway: International Group for Lean Construction.
Bamana, F., N. Lehoux, and C. Cloutier. 2017. “Just in time in construction: Description and implementation insights.” In Proc., 25th Annual Conf. on Int. Group for Lean Construction (IGLC). Trondheim, Norway: International Group for Lean Construction.
Banks, J. 1999. “Introduction to simulation.” In Proc., Winter Simulation Conf. WSC 1999, 7–13. Piscataway, NJ: IEEE.
Bashir, A. M., S. Suresh, D. A. Oloke, D. G. Proverbs, and R. Gameson. 2013. “The application of lean construction tools in United Kingdom construction organisations: Findings from a qualitative inquiry.” In Proc., 2013 Architectural Engineering National Conf., 63–72. Reston, VA: AEI Press.
Commission de la construction du Québec. 2018a. “L’industrie de la construction.” Accessed October 1, 2017. http://www.ccq.org/frCA/A_QuiSommesNous/A05_IndustrieConstruction.
Commission de la construction du Québec. 2018b. “Qui sommes-nous?” Accessed October 1, 2017. http://www.ccq.org/fr-CA/A_QuiSommesNous.
Cossio, J. G., and A. G. Cossio. 2012. “Application of just in time to the fabrication and installation of prefabricated concrete facades in buildings.” In Proc., 20th Annual Conf. on Int. Group for Lean Construction (IGLC). Trondheim, Norway: International Group for Lean Construction.
Deshpande, A. S., L. E. Filson, O. M. Salem, and R. A. Miller. 2012. “Lean techniques in the management of the design of an industrial project.” J. Manage. Eng. 28 (2): 221–223. https://doi.org/10.1061/(ASCE)ME.1943-5479.0000065.
Forest Products Association of Canada. 2018. “Les biomatériaux en Amérique du Nord: Synthèse.” Accessed June 1, 2016. http://www.fpac.ca/publications/Bio%20materials_FR.pdf.
Friblick, F., I. D. Tommelein, E. Mueller, and J. H. Falk. 2009. “Development of an integrated facade system to improve the high-rise building process.” In Proc., 17th Annual Conf. on Int. Group for Lean Construction, 359–370. Trondheim, Norway: International Group for Lean Construction.
Gosselin, A., N. Lehoux, Y. Cimon, and P. Blanchet. 2015. “Main motivations and barriers for using wood as a structural building material—A case study.” In Proc., 11th Int. Conf. of Industrial Engineering—CIGI2015, 546–570. Québec: BioResources.
Khalfan, M. M. A., P. Mcdermott, A. S. Oyegoke, M. T. Dickinson, X. Li, and D. Neilson. 2008. “Application of kanban in the UK construction industry by public sector clients.” In Proc., 16th Annual Conf. on Int. Group for Lean Construction (IGLC16), 347–358. Salford, UK: Univ. of Salford.
Koskela, L. 2000. An exploration towards a production theory and its application to construction. Espoo, Finland: Technical Research Center of Finland.
Law, A. M. 2014. “A tutorial on design of experiments for simulation modeling.” In Proc., Winter Simulation Conf. WSC 2014, 66–80. Piscataway, NJ: IEEE.
Mathews, P. G. 2005. Design of experiments with MINITAB. Milwaukee: ASQ.
Mortimer, J. 1986. Just-in-time: An executive briefing, 196. Kempston, UK: IFS Publications.
Pegden, C. D., and D. T. Sturrock. 2011. “Introduction to Simio.” In Proc., Winter Simulation Conf. (WSC), 29–38. Piscataway, NJ: IEEE.
Pheng, L. S., and C. J. Chuan. 2001. “Just-in-time management in precast concrete construction: A survey of the readiness of main contractors in Singapore.” J. Constr. Eng. Manage. 127 (6): 494–501. https://doi.org/10.1108/EUM0000000006107.
Pheng, L. S., and M. S. Hui. 1999. “The application of JIT philosophy to construction: A case study in site layout.” Constr. Manage. Econ. 17 (5): 657–668. https://doi.org/10.1080/014461999371268.
Salem, O., J. Solomon, A. Genaidy, and I. Minkarah. 2006. “Lean construction: From theory to implementation.” J. Manage. Eng. 22 (4): 168–175. https://doi.org/10.1061/(ASCE)0742-597X(2006)22:4(168).
Sargent, R. G. 2013. “Verification and validation of simulation models.” J. Simul., 7 (1): 12–24. https://doi.org/10.1057/jos.2012.20.
Statistics Canada. 2018. “Employment by industry.” Accessed May 22, 2018. https://www.statcan.gc.ca/tables-tableaux/sum-som/l01/cst01/econ40-eng.htm.
Tommelein, I. D., and A. E. Y. Li. 1999. “Just-in-time concrete delivery: Mapping alternatives for vertical supply chain integration.” In Proc., 7th Annual Conf. on Int. Group for Lean Construction, 97–108. Berkeley, CA: Univ. of California.
Tommelein, I. D., and M. Weissenberger. 1999. “More just-in-time: Location of buffers in structural steel supply and construction processes.” In Proc., 7th Annual Conf. on Int. Group for Lean Construction, 109–120. Berkeley, CA: Univ. of California.
Viana, D. D., P. A. Tillmann, S. Zach, I. D. Tommelein, and C. T. Formoso. 2015. “Analysis of HVAC subcontractor mechanisms for JIT materials supply to a construction site.” In Proc., 23rd Annual Conf. on Int. Group for Lean Construction (IGLC23), 246–255. Trondheim, Norway: International Group for Lean Construction.
Vokurka, R. J., and R. A. Davis. 1996. “Just-in-time: The evolution of a philosophy.” Prod. Inventory Manage. J. 37 (2): 56–58.
Zimmer, E., O. Salem, A. Genaidy, and R. Shell. 2008. “Case study: Lean supply chain management in construction projects.” In Proc., 16th Annual Conf. on Int. Group for Lean Construction (IGLC16), 381–388. Trondheim, Norway: International Group for Lean Construction.
Information & Authors
Information
Published In
Copyright
©2019 American Society of Civil Engineers.
History
Received: Jun 1, 2018
Accepted: Nov 7, 2018
Published online: Mar 12, 2019
Published in print: May 1, 2019
Discussion open until: Aug 12, 2019
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.