Technical Papers
May 25, 2019

Multifaceted Productivity Comparison of Off-Site Timber Manufacturing Strategies in Mainland Europe and the United Kingdom

Publication: Journal of Construction Engineering and Management
Volume 145, Issue 8

Abstract

Off-site construction methods have been suggested as a necessity for improving the efficiency and productivity of the construction industry through implementation of automation and lean principles in a controlled factory environment, known as modern methods of construction (MMC). The products and the project delivery and management strategies of off-site construction were studied through a multifaceted qualitative exploration of the off-site timber management strategies of 10 manufacturers, including three UK panel, three UK volumetric, and four European (EU) volumetric timber manufacturers. A comparative productivity analysis was carried out and its sensitivities were analyzed, which led to the conclusion that the labor productivity of the surveyed UK panelized and EU volumetric manufacturers was comparable, but the UK volumetric manufacturers’ productivity was lower. As a result, the level of automation and the lean and Design for risassembly (DfD) applications of the manufacturers were all explored to understand these productivity differences within the context of current market trends.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Data generated or analyzed during the study are available from the corresponding author by request. Information about the Journal’s data-sharing policy can be found here: http://ascelibrary.org/doi/10.1061/(ASCE)CO.1943-7862.0001263.

Acknowledgments

This research was funded through an Engineering the Future Ph.D. studentship generously provided by the University of Strathclyde to Tsvetomila Duncheva for the degree of Ph.D. Architecture. The authors also acknowledge the Ph.D. supervision provided by the University of Glasgow. The authors thank Edinburgh Napier University’s Built Environment Exchange (beX) program for providing Tsvetomila Duncheva with industry-based off-site timber research experience, during which the ideas of this paper were contextualized. The authors express sincere gratitude to the anonymous survey participants who shared their time and knowledge and without whom this research paper would have been impossible.

References

Azman, M., M. Ahmad, T. Majid, and M. Hanafi. 2010. “The common approach in off-site construction industry.” Aust. J. Basic Appl. Sci. 4 (9): 4478–4482.
Babič, N. C., P. Podbreznik, and D. Rebolj. 2010. “Integrating resource production and construction using BIM.” Autom. Constr. 19 (5): 539–543. https://doi.org/10.1016/j.autcon.2009.11.005.
Bayliss, R. n.d. “Case study 13: HMP Dovegate expansion, Skanska.” Accessed June 23, 2018. http://ciria.org/buildoffsite/pdf/Case%20studies/casestudy_HMPDovegate.pdf.
Bazeley, P. 2013. Qualitative data analysis practical strategies. London: SAGE.
BIWG (BIM Industry Working Group). 2011. Strategy paper for the Government Construction Client Group from the BIM Industry Working Group. London: Dept. of Business, Innovation and Skills.
Bjertnæs, M. A., and K. A. Malo. 2014. “Wind-induced motions of ‘Treet’—A 14-storey timber residential building in Norway.” In Proc., World Conf. on Timber Engineering. Red Hook, NY: Curran Associates, Inc.
Bogue, R. 2007. “Design for disassembly: A critical twenty-first century discipline.” Assembly Autom. 27 (4): 285–289. https://doi.org/10.1108/01445150710827069.
Booth, R. 2015. “UK housing crisis ‘in breach of human rights’.” The Guardian, April 28, 2015.
Boothroyd, G. 1994. “Product design for manufacture and assembly.” Comput. -Aided Des. 26 (7): 505–520. https://doi.org/10.1016/0010-4485(94)90082-5.
Brennan, J., and C. Vokes. 2017. “Faster, smarter, more efficient: Building skills for offsite construction.” Construction Industry Training Board. Accessed February 2, 2018. https://www.citb.co.uk/documents/research/offsite_construction/offsite_construction_full_report_20170410.pdf.
Buntrock, D. 2017. “Prefabricated housing in Japan.” In Offsite architecture. Constructing the future, edited by R. E. Smith and J. Quale, 190. New York: Routledge.
Chevin, D. 2018. Housing: Is offsite really the sector’s panacea? Bracknell, UK: CIOB Construction Manager.
CITB (Construction Industry Training Board). 2015. The construction skills network programme, 2015–2016. Norfolk, UK: CITB.
Construction Task Force. 1998. Rethinking construction. London: Construction Products Association.
Corfe, C. 2013. Implementing Lean in construction: Lean and sustainability Agenda. London: CIRIA.
Court, P. F., C. L. Pasquire, G. F. Gibb, and D. Bower. 2009. “Modular assembly with postponement to improve health, safety, and productivity in construction.” Pract. Period. Struct. Des. Constr. 14 (2): 81–89. https://doi.org/10.1061/(ASCE)1084-0680(2009)14:2(81).
Creswell, J. W., and V. L. P. Clark. 2007. Designing and conducting mixed methods research. Thousand Oaks, CA: SAGE.
Crowther, P. 1999. “Design for disassembly to recover embodied energy.” In Proc., 16th Int. Conf. on Passive and Low Energy Architecture, 6. Hong Kong: PLEA.
Dainty, A. R. J., and R. J. Brooke. 2004. “Towards improved construction waste minimisation: A need for improved supply chain integration?” Struct. Surv. 22 (1): 20–29. https://doi.org/10.1108/02630800410533285.
Dalgarno, S. 2015. “Internationalisation & Opportunities for innovation: A recent learning journey to Japan.” In Offsite Scotland: A strategy for up-skilling, culture change and internationalisation, edited by Construction Scotland Innovation Centre. Glasgow, Scotland: Architecture and Design Scotland.
Dean, S. 2010. Using local timber—Contributing to sustainable construction guidance for North Scotland. Aberdeen, Scotland: North Scotland Partnership.
De Vaus, D. 2005. Surveys in social research. Abington, UK: Routledge.
Dodoo, A., L. Gustavsson, and R. Sathre. 2014. “Lifecycle carbon implications of conventional and low-energy multi-storey timber building systems.” Energy Build. Elsevier B.V. 82: 194–210. https://doi.org/10.1016/j.enbuild.2014.06.034.
Eastman, C. M., and R. Sacks. 2008. “Relative productivity in the AEC industries in the United States for on-site and off-site activities.” J. Constr. Eng. Manage. 134 (7): 517–526. https://doi.org/10.1061/(ASCE)0733-9364(2008)134:7(517).
Edge, M., T. Craig, R. Laing, L. Townsedn, and A. Hargreaves. 2002. Overcoming client and market resistance to prefabrication and standardisation in housing. Aberdeen, Scotland: Robert Gordon Univ.
Farmer, M. 2016. The Farmer review of the UK construction labour model. London: Construction Leadership Council.
Fern, C. C. 2014. Developing a framework for prefabrication assessment using BIM. Espoo, Finland: Aalto Univ.
Forestry Commission. 2014. “2014 forestry statistics.” Chapter 1 Woodland. Edinburgh, UK: Forestry Commission.
Fried, H. O., C. A. K. Lovell, and S. S. Schmidt. eds. 1993. The measurement of productive efficiency: Techniques and applications. Oxford: Oxford University Press.
Gambin, L., T. Hogarth, G. Atfield, Y. Li, and D. Owen. 2012. Sector skills insight: Construction sector skills insights. London: UK Commission for Employment and Skills.
Gibb, A., and M. Pendlebury. 2013. Glossary of terms 2013. London: Buildoffsite.
Gibb, A. G. F. 1999. Off-site fabrication: Prefabrication, pre-assembly and modularisation. Caithness, Scotland: Whittles.
Gibb, A. G. F., and F. Isack. 2010. “Re-engineering through pre-assembly: Client expectations and drivers.” Build. Res. Inf. 31 (2): 146–160. https://doi.org/10.1080/09613210302000.
Goodier, C. I., and A. G. F. Gibb. 2005. “Barriers and opportunities for offsite in the UK.” In Proc., Systematic Innovation in the Management of Project and Processes, Helsinki Int. Joint Symp., 148–158. Helsinki, Finland: Technical Research Centre of Finland/Association of Finnish Civil Engineers.
Goulding, J., and M. Arif. 2013. Research roadmap report: Offsite production and manufacturing. Rotterdam, Netherlands: CIB General Secretariat.
Goulding, J., F. P. Rahimian, M. Arif, and M. Sharp. 2012. “Offsite construction: Strategic priorities for shaping the future research agenda.” Architectonica 1 (1): 62–73. https://doi.org/10.5618/arch.2012.v1.n1.7.
Goulding, J. S., F. P. Rahimian, M. Arif, and M. D. Sharp. 2014. “New offsite production and business models in construction: Priorities for the future research agenda.” Archit. Eng. Des. Manage. 11 (3): 163–184. https://doi.org/10.1080/17452007.2014.891501.
Hager, H. 2014. “New York City: A tale of two modular construction projects.” In Modular construction prefabrication & logistics summit. Houston: Modular Construction.
Hairstans, R. 2010. Off-site and modern methods of timber construction. A sustainable approach. High Wycombe, UK: TRADA.
Hairstans, R. 2011. “Timber frame: Modern and truly sustainable.” Timber industry yearbook 2011, 35–37. High Wycombe, UK: TRADA.
Hairstans, R. 2015. Building offsite. An introduction. Edinburgh, Scotland: Arcamedia.
Hairstans, R. 2018. Mass timber—An introduction to solid timber laminate systems. Edinburgh, Scotland: Arcamedia.
Hairstans, R., and R. E. Smith. 2017. “Offsite HUB (Scotland): Establishing a collaborative regional framework for knowledge exchange in the UK.” Archit. Eng. Des. Manage. 14 (1–2): 60–77. https://doi.org/10.1080/17452007.2017.1314858.
Hesse-Biber, S. N. 2010. Mixed methods research. New York: Guilford.
Homes for Scotland. 2015. Mainstreaming offsite modern methods of construction (MMC) in house building. Edinburgh, Scotland: Homes for Scotland.
Isaac, S., and R. Navon. 2014. “Can project monitoring and control be fully automated?” Constr. Manage. Econ. 32 (6): 495–505. https://doi.org/10.1080/01446193.2013.795653.
Jaillon, L., and C. S. Poon. 2014. “Life cycle design and prefabrication in buildings: A review and case studies in Hong Kong.” Autom. Constr. 39 (1): 195–202. https://doi.org/10.1016/j.wasman.2008.02.015.
Johnsson, H., and J. H. Meiling. 2009. “Defects in offsite construction: Timber module prefabrication.” Constr. Manage. Econ. 27 (7): 667–681. https://doi.org/10.1080/01446190903002797.
Jonsson, H., and M. Rudberg. 2014. “Classification of production systems for industrialized building: A production strategy perspective.” Constr. Manage. Econ. 32 (1–2): 53–69. https://doi.org/10.1080/01446193.2013.812226.
Kamali, M., and K. Hewage. 2016. “Life cycle performance of modular buildings: A critical review.” Renewable Sustainable Energy Rev. 62: 1171–1183. https://doi.org/10.1016/j.rser.2016.05.031.
Kamar, A. M., Z. A. Hamid, and N. A. Azman. 2011. “Industrialized building system (IBS): Revisiting issues of definition and classification.” Int. J. Emerging Sci. 1 (2): 120. https://doi.org/10.1016/j.shaw.2017.05.004.
Kenley, R. 2014. “Productivity improvement in the construction process.” Constr. Manage. Econ. 32 (6): 489–494. https://doi.org/10.1080/01446193.2014.930500.
Koszerek, D., K. Havik, K. M. Morrow, W. Roger, and F. Schonborn. 2007. An overview of the EU KLEMS growth and productivity accounts, 290. Brussels, Belgium: European Economy.
Krug, D., and J. Miles. 2013. Offsite construction: Sustainability characteristics, London: Buildoffsite.
Kuzel, A. J. 1992. “Sampling in qualitative enquiry.” In Doing qualitative research, edited by B. F. Crabtree and W. I. Miller. Newbury Park, CA: SAGE.
Lawson, M., R. Ogden, and C. Goodier. 2014. Design in modular construction. London: CRC Press.
Lehmann, S. 2013. “Low carbon construction systems using prefabricated engineered solid wood panels for urban infill to significantly reduce greenhouse gas emissions.” Sustainable Cities Soc. 6 (1): 57–67. https://doi.org/10.1016/j.scs.2012.08.004.
Li, Z., G. Q. Shen, and M. Alshawi. 2014. “Measuring the impact of prefabrication on construction waste reduction: An empirical study in China.” Resour. Conserv. Recycling 91: 27–39. https://doi.org/10.1016/j.resconrec.2014.07.013.
Ma, G., L. Gu, and N. Li. 2015. “Defining and categorizing modules in building projects: An international perspective.” J. Constr. Eng. Manage. 141 (10): 04015030. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001003.
Mankiw, N. G., and M. P. Taylor. 2010. Economics. London: Cengage Learning.
Mason, J. 1996. Qualitative research. London: SAGE.
Meiling, J., F. Backlund, and H. Johnsson. 2015. “Managing for continuous improvement in off-site construction: Evaluation of lean management principles.” Eng. Constr. Archit. Manage. 23 (2): 237–260. https://doi.org/10.1080/01446190903002797.
Miles, J., and N. Whitehouse. 2013. Offsite housing review. London: Construction Industry Council.
Miller, F. 2015. “A third of headteachers say school buildings not fit for purpose.” The Guardian, January 27, 2015.
MMC Wales. 2008. Achieving modern methods of construction in Wales. Cardiff, Wales: MMC Wales.
Modularize. 2015. “Modular manufacturers.” Accessed June 23, 2018. http://www.modularize.co.uk/.
Monahan, J., and J. C. Powell. 2011. “An embodied carbon and energy analysis of modern methods of construction in housing: A case study using a lifecycle assessment framework.” Energy Build. 43 (1): 179–188. https://doi.org/10.1016/j.enbuild.2010.09.005.
Mtech Group, and A. Gibb. 2007. Offsite construction industry survey 2006. London: Buildoffsite.
Mullens, M. A. 2011. Factory design for modular homebuilding. Winter Park, FL: Constructability.
Nadim, W., and J. S. Goulding. 2011. “Offsite production: A model for building down barriers: A European construction industry perspective.” Eng. Constr. Archit. Manage. 18 (1): 82–101. https://doi.org/10.1108/09699981111098702.
NAO (National Audit Office). 2005. Using modern methods of construction to build homes more quickly and efficiently. London: NAO.
Nasir, H., H. Ahmed, C. Haas, and P. M. Goodrum. 2013. “An analysis of construction productivity differences between Canada and the United States.” Constr. Manage. Econ. 6193 (6): 1–13. https://doi.org/10.1080/01446193.2013.848995.
National Record of Scotland. 2013. “Table QS407SC—Number of rooms. All occupied household spaces.” In Scotland’s census 2011—National records of Scotland. Edinburgh: Scotland’s Census.
NHBC Foundation. 2016. Modern methods of construction. Views from the industry. Milton Keynes, UK: Buildoffsite.
Office for National Statistics. 2018. “CT0770_2011 Census—Number of rooms by number of bedrooms—Merged local authorities.” Accessed June 23, 2018. http://www.scotlandscensus.gov.uk/ods-analyser/jsf/tableView/tableView.xhtml.
Oliveira, S., J. Burch, K. Hutchison, O. Adekola, S. Jaradat, and M. Jones, and Centre. 2017. Making modular stack up: Modern methods of construction in social housing. Bristol, UK: Univ. of the West of England.
O’Mahony, M., and M. P. Timmer. 2009. “Output, input and productivity measures at the industry level: The EU KLEMS database.” Econ. J. 119 (538): F374–F403. https://doi.org/10.1111/j.1468-0297.2009.02280.x.
ONS (Office for National Statistics). 2007. ONS productivity handbook. Hampshire, UK: Palgrave Macmillan.
ONS (Office for National Statistics). 2016a. “Construction output in Great Britain: August 2016.” http://www.ons.gov.uk/businessindustryandtrade/constructionindustry/bulletins/constructionoutputingreatbritain/may2016.
ONS (Office for National Statistics). 2016b. “Output in the construction industry: all work summary.” Accessed November 8, 2016. http://www.ons.gov.uk/businessindustryandtrade/constructionindustry/datasets/outputintheconstructionindustryallworksummary.
Pan, W., A. G. F. Gibb, and A. B. Sellars. 2008. “Maintenance cost implications of utilizing bathroom modules manufactured offsite.” Constr. Manage. Econ. 26 (10): 1067–1077. https://doi.org/10.1080/01446190802422161.
Pan, W., and R. Sidwell. 2011. “Demystifying the cost barriers to offsite construction in the UK.” Constr. Manage. Econ. 29 (11): 1081–1099. https://doi.org/10.1080/01446193.2011.637938.
Polat, G., D. Arditi, G. Ballard, and U. Mungen. 2007. “Economics of on-site vs. off-site fabrication of rebar.” Constr. Manage. Econ. 24 (11): 1185–1198. https://doi.org/10.1080/01446190500529432.
Quale, J., M. J. Eckelman, K. W. Williams, G. Sloditskie, and J. B. Zimmerman. 2012. “Construction matters: Comparing environmental impacts of building modular and conventional homes in the United States.” J. Ind. Ecol. 16 (2): 243–253. https://doi.org/10.1111/j.1530-9290.2011.00424.x.
Reason, P. 1994. “Three approaches to participatory inquiry.” In Handbook of qualitative research, edited by N. K. Denzin and Y. S. Lincoln, 112–126. Thousand Oaks, CA: SAGE.
Rupnik, I. 2017. “Mapping the modular industry.” In Offsite architecture. Constructing the future, edited by R. E. Smith and J. D. Quale, 55–76. New York: Routledge.
Sanchez, A. X., K. D. Hampson, and S. Vaux. 2016. “Enablers dictionary.” In Delivering value with BIM. A whole-life approach, 205–297. Abingdon, UK: Routledge.
Shahzad, W., J. Mbachu, and N. Domingo. 2015. “Marginal productivity gained through prefabrication: Case studies of building projects in Auckland.” Buildings 5 (1): 196–208. https://doi.org/10.3390/buildings5010196.
Sinclair, D. 2013. “RIBA plan of Work 2013 and BIM.” In BIM task group newsletter. 22nd ed., 23–29, London: BIM Task Group.
Sinclair, D., B., Wood, and S., McCarthy 2013. RIBA plan of work 2013 designing for manufacture and assembly. London: RIBA.
SINTEF (Foundation for Scientific and Industrial Research at the Norwegian Institute of Technology). 2013. “Technical approvals.” Accessed June 23, 2018. https://www.sintefcertification.no/Contents.
Smith, R. E. 2011. Prefab architecture. New York: Wiley.
Smith, R. E. 2016. “Off-site and modular construction explained.” Accessed June 17, 2018. https://www.wbdg.org/resources/site-and-modular-construction-explained.
Smith, S., R. Hairstans, R. Macdonald, and F. Sanna. 2013. Strategic review of the offsite construction sector in Scotland. Edinburgh, Scotland: Institute for Sustainable Construction.
Succar, B. 2009. “Building information modelling framework: A research and delivery foundation for industry stakeholders.” Autom. Constr. 18 (3): 357–375. https://doi.org/10.1016/j.autcon.2008.10.003.
Taylor, M. D. 2010. “A definition and valuation of the UK offsite construction sector.” Constr. Manage. Econ. 28 (8): 885–896. https://doi.org/10.1080/01446193.2010.480976.
Taylor, S. J., R. Bogdan, and M. L. Devault. 2016. Qualitative research methods. Hoboken, NJ: Wiley.
Thormark, C. 2001. Recycling potential and design for disassembly in buildings, 104. Lund, Sweden: Lund Institute of Technology.
Tulenheimo, R. 2015. “Challenges of implementing new technologies in the world of BIM—Case study from construction engineering industry in Finland.” Proc. Econ. Finance 21: 469–477. https://doi.org/10.1016/S2212-5671(15)00201-4.
UKCES (UK Commission for Employment and Skills). 2013. Technology and skills in the construction industry. London: HM Government.
UK Government. 2017. Made smarter review. London: UK Government, Dept. for Business, Energy and Industrial Strategy.
Van der Vlist, A. J., M. H. Vrolijk, and G. P. M. R. Dewulf. 2014. “On information and communication technology and production cost in construction industry: Evidence from the Netherlands.” Constr. Manage. Econ. 32 (6): 641–651. https://doi.org/10.1080/01446193.2014.911932.
Venables, T., and R. Courtney. 2004. Modern methods of construction in Germany—Playing the off-site rule. London: UK Government, Dept. of Trade and Industry.
Vernikos, V. K., C. Goodier, and A. G. F. Gibb. 2013. “Building information modelling and offsite construction in Civil Engineering.” In Vol. 167 of Proc., ARCOM Doctoral Workshop on BIM Management and Interoperability, 1–10. London: Association of Researchers in Construction Management.
Vilasini, N., T. Neitzert, and J. Rotimi. 2014. “Developing and evaluating a framework for process improvement in an alliance project: A New Zealand case study.” Constr. Manage. Econ. 32 (6): 625–640. https://doi.org/10.1080/01446193.2013.874565.
Womack, J., and D. Jones. 2003. Lean thinking. London: Simon and Schuster.
WPI Economics. 2017. The value of off-site construction to UK productivity and growth. Stanmore: WPI Economics.
WRAP (Waste and Resources Action Programme). 2009. Designing out waste: A design team guide for buildings. Banbury, UK: WRAP.
WRAP (Waste and Resources Action Programme). 2014a. Achieving good practice waste minimisation and management. Banbury, UK: Practical Solutions for Sustainable Construction.
WRAP (Waste and Resources Action Programme). 2014b. Setting a requirement for waste minimisation and management. Banbury, UK: Procurement Guidance for Construction.
Yu, H., M. Al-Hussein, S. Al-Jibouri, and A. Telyas. 2013. “Lean transformation in a modular building company: A case for implementation.” J. Manage. Eng. 29 (1): 103–111. https://doi.org/10.1061/(ASCE)ME.1943-5479.0000115.

Information & Authors

Information

Published In

Go to Journal of Construction Engineering and Management
Journal of Construction Engineering and Management
Volume 145Issue 8August 2019

History

Received: Mar 18, 2018
Accepted: Oct 2, 2018
Published online: May 25, 2019
Published in print: Aug 1, 2019
Discussion open until: Oct 25, 2019

Permissions

Request permissions for this article.

Authors

Affiliations

Tsvetomila Duncheva [email protected]
Associate Lecturer, School of Engineering and the Built Environment, Edinburgh Napier Univ., Edinburgh EH10 5DT, UK. Email: [email protected]
Senior Lecturer, School of Engineering, Univ. of Glasgow, Rankine Bldg., Glasgow G12 8LT, UK (corresponding author). ORCID: https://orcid.org/0000-0003-4229-9824. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share