Rewelding Repair Effects on Fatigue Cracks in Steel Bridge Deck Welds
Publication: Journal of Performance of Constructed Facilities
Volume 31, Issue 6
Abstract
Specimens of rib-to-deck welds and diaphragm-to-rib welds in steel bridge decks were tested to crack under cyclic load. The cracks were repaired by rewelding. After the rewelding, other treatments were considered, including polishing, heat treatment, and strengthening with carbon fiber–reinforced polymer (CFRP). Fatigue tests were again conducted on the repaired specimens. The microstructure of the rewelded areas was observed using a metallurgical microscope. The position and propagation of the new cracks were discussed to evaluate the efficacy of the repairs. The results indicated that new cracks occurred in the rewelded zone. After the initial cracking of roof-to-rib welds, crack propagation remained at a similar speed. Polishing, heat treatment, and CFRP strengthening can improve the fatigue life after a rewelding repair; the best rewelding timing is suggested to be the intermediate stage of crack propagation. The fatigue life after rewelding is determined by the new weld.
Get full access to this article
View all available purchase options and get full access to this article.
Acknowledgments
The authors appreciate the support of the National Natural Science Fund of China (No. 51678216 and No. 51678215) and the Fundamental Research Funds for the Central Universities (2015B17414).
References
Agano, Y., Lee, S. H., Fujihira, S., and Kim, Y. C. (2015). “Effects of static loads on weldability repair/reinforcement by welding for steel bridges in service.” Weld. Int., 29(2), 91–95.
Aghaali, I., Farzam, M., Golozar, M. A., and Danaee, I. (2014). “The effect of repeated repair welding on mechanical and corrosion properties of stainless steel 316L.” Mater. Des., 54, 331–341.
Aprile, A., Spacone, E., and Limkatanyu, S. (2001). “Role of bond in RC beams strengthened with steel and FRP plates.” J. Struct. Eng., 127(12), 1445–1452.
Brziak, P., Łomozik, M., Mizuno, R., and Matsuda, F. (2011). “Repair welding of SQV2A pressure vessel steel by temper bead techniques without post welding heat treatment.” Arch. Metall. Mater., 56(2), 205–216.
Crain, J. S., Simmons, G. G., Bennett, C. R., Barrett-Gonzalez, R., Matamoros, A. B., and Rolfe, S. T. (2010). “Development of a technique to improve fatigue lives of crack-stop holes in steel bridges.” Transp. Res. Rec., 2200, 69–77.
Farreras-Alcover, I., Chryssanthopoulos, M. K., and Andersen, J. E. (2017). “Data-based models for fatigue reliability of orthotropic steel bridge decks based on temperature, traffic and strain monitoring.” Int. J. Fatigue, 95, 104–119.
Fu, Z., Ji, B., Kong, X., and Chen, X. (2017). “Grinding treatment effect on rib-to-roof weld fatigue performance of steel bridge decks.” J. Constr. Steel Res., 129, 163–170.
Ge, H., Kang, L., and Tsumura, Y. (2012). “Extremely low-cycle fatigue tests of thick-walled steel bridge piers.” J. Bridge Eng., 18(9), 858–870.
Ghfiri, R., Amrouche, A., and Mesmacque, G. (2000). “Fatigue life estimation after crack repair in 6005 A-T6 aluminium alloy using the cold expansion hole technique.” Fatigue Fract. Eng. Mater. Struct., 23(11), 911–916.
Guo, T., Li, A., and Wang, H. (2008). “Influence of ambient temperature on the fatigue damage of welded bridge decks.” Int. J. Fatigue, 30(6), 1092–1102.
Guo, T., Liu, Z., Pan, S., and Pan, Z. (2015). “Cracking of longitudinal diaphragms in long-span cable-stayed bridges.” J. Bridge Eng., 20(11), 04015011.
Kaan, B. N., Alemdar, F., Bennett, C. R., Matamoros, A., Barrett-Gonzalez, R., and Rolfe, S. (2011). “Fatigue enhancement of welded details in steel bridges using CFRP overlay elements.” J. Compos. Constr., 16(2), 138–149.
Lin, C. M., Tsai, H. L., Cheng, C. D., and Yang, C. (2012). “Effect of repeated weld-repairs on microstructure, texture, impact properties and corrosion properties of AISI 304L stainless steel.” Eng. Failure Anal., 21, 9–20.
Liu, H., Al-Mahaidi, R., and Zhao, X. L. (2009). “Experimental study of fatigue crack growth behaviour in adhesively reinforced steel structures.” Compos. Struct., 90(1), 12–20.
Liu, Y., Zhang, H., Liu, Y., Deng, Y., Jiang, N., and Lu, N. (2017). “Fatigue reliability assessment for orthotropic steel deck details under traffic flow and temperature loading.” Eng. Failure Anal., 71, 179–194.
Miki, C. (2006). “Fatigue damage in orthotropic steel bridge decks and retrofit works.” Int. J. Steel Struct., 6(4), 255–267.
Mulvihill, R. J., and Safie, F. M. (2000). “Application of the NASA risk assessment tool to the evaluation of the Space Shuttle external tank re-welding process.” Proc., Annual IEEE, Reliability and Maintainability Symp., IEEE, Piscataway, NJ, 364–369.
Nascimento, M. P., Batista, C. C., Sorrija, B. A., and Voorwald, H. J. (2014). “Fatigue crack growth investigation on a maintenance welding repair applied on a high responsibility Airframe.” Procedia Mater. Sci., 3, 744–749.
Park, H. C., Lee, C. H., and Chang, K. H. (2012). “Strengthening a damaged steel girder bridge by the replacement repair welding.” KSCE J. Civil Eng., 16(7), 1243–1249.
Pfeil, M. S., Battista, R. C., and Mergulhão, A. J. (2005). “Stress concentration in steel bridge orthotropic decks.” J. Constr. Steel Res., 61(8), 1172–1184.
Shin, C. S., and Cai, C. Q. (2000). “A model for evaluating the effect of fatigue crack repair by the infiltration method.” Fatigue Fract. Eng. Mater. Struct., 23(10), 835–845.
Wu, H., Imad, A., Benseddiq, N., de Castro, J. T. P., and Meggiolaro, M. A. (2010). “On the prediction of the residual fatigue life of cracked structures repaired by the stop-hole method.” Int. J. Fatigue, 32(4), 670–677.
Yi, H. J., Lee, Y. J., and Lee, K. O. (2015). “Influences of the welding heat input and the repeated repair welding on Ti-3Al–2.5 V Titanium alloy.” Acta Metall. Sinica, 28(6), 684–691.
Zeinoddini, M., Arnavaz, S., Zandi, A. P., and Vaghasloo, Y. A. (2013). “Repair welding influence on offshore pipelines residual stress fields: An experimental study.” J. Constr. Steel Res., 86, 31–41.
Information & Authors
Information
Published In
Copyright
©2017 American Society of Civil Engineers.
History
Received: Jan 17, 2017
Accepted: Apr 18, 2017
Published online: Jul 31, 2017
Published in print: Dec 1, 2017
Discussion open until: Dec 31, 2017
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.