Technical Papers
Sep 30, 2014

Durability Performance of a Structure Made with High-Performance Concrete and Prefabricated Elements in a Marine Environment

Publication: Journal of Performance of Constructed Facilities
Volume 29, Issue 6

Abstract

Structural failures attributable to corrosion of reinforcement cause enormous damages to marine structures in the severe condition of the Persian Gulf. In this study, a comprehensive set of destructive and nondestructive tests was employed to examine the durability performance of different elements of a 20-year-old jetty located in the marine environment of the south of Iran. The purpose of the research project was the evaluation of the level of damage in the jetty structure which was constructed using prefabricated post-tensioned high-performance concrete (HPC) box beams. The results revealed negligible corrosion level in most elements of the jetty especially those with a sufficient concrete cover on the reinforcement. However, despite the use of HPC in the construction of the jetty structure, insufficient cover thickness for some reinforced concrete elements have intensified the rate of corrosion, and caused some early age corrosion problems. Therefore, based on the test results, a rehabilitation strategy was proposed to repair the jetty. A stochastic model based on Fick’s law was utilized to predict time for the initiation of the corrosion in the current condition and the repaired structure.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

The authors acknowledge Persian Gulf Mining and Metal Industries Special Zone for their financial support. We are grateful to technical support of Construction Materials Institute (CMI) experts, especially Mr Amir HajiEsmaeili and Iman Mehdipour.

References

Alizadeh, R., Ghods, P., Chini, M., Hoseini, M., Ghalibafian, M., and Shekarchi, M. (2008). “Effect of curing conditions on the service life design of RC structures in the Persian Gulf region.” J. Mater. Civ. Eng., 2–8.
Al-Khaiat, H., and Haque, M. N. (1997). “Carbonation of some coastal concrete structures in Kuwait.” ACI. Mater. J., 94(6), 602–607.
American Concrete Institute (ACI). (1997). “Guide for the design and construction of fixed offshore concrete structures.”, Farmington Hills, MI.
American Concrete Institute (ACI). (2001). “Protection of metals in concrete against corrosion.”, Farmington Hills, MI.
American Concrete Institute (ACI). (2005a). “Building code requirements for structural concrete (ACI 318-05) and commentary (318 R-05).”, Farmington Hills, MI.
American Concrete Institute (ACI). (2005b). “Code requirements for environmental engineering concrete structures (ACI 350-01) and commentary (ACI 350 R-01).”, Farmington Hills, MI.
Angst, U., Elsener, B., Larsen, C. K., and Vennesland, Ø. (2009). “Critical chloride content in reinforced concrete—A review.” Cem. Concr. Res., 39(12), 1122–1138.
ASTM. (2003a). “Standard test method for obtaining and testing drilled cores and sawed beams of concrete.” C42, West Conshohocken, PA.
ASTM. (2003b). “Standard test method for half-cell potentials of uncoated reinforcing steel in concrete.” C867-91, West Conshohocken, PA.
ASTM. (2003c). “Standard test methods for chemical analysis of hydraulic cement1.” C114, West Conshohocken, PA.
Banthia, N., and Gupta, R. (2006). “Influence of polypropylene fiber geometry on plastic shrinkage cracking in concrete.” Cem. Concr. Res., 36(7), 1263–1267.
Bertolini, L., Elsener, B., Pedeferri, P., and Polder, R. (2004). Corrosion of steel in concrete—Prevention, diagnosis, repair, Wiley VCH, Weinheim.
Bertolini, L., Gastaldi, M., Pedeferri, M., and Redaelli, E. (2002). “Prevention of steel corrosion in concrete exposed to seawater with submerged sacrificial anodes.” Corros. Sci., 44(7), 1497–1513.
British Standards Institution (BSI). (1983). “Method for determination of water absorption.” BS 1881–122, London.
British Standards Institution (BSI). (1997). “Structural use of concrete code of practice for design and construction.” BS 8110–1, London.
Building, and Housing Research Center. (2005). “National code of practice for concrete durability in the Persian Gulf and Omman Sea.” BHRC-PN-S428, Ministry of Housing and Urban Development, Tehran, Iran (in Farsi).
Castro, P., Sanjuan, M. A., and Genesca, J. (2000). “Carbonation of concrete in the Mexican Gulf.” Build. Environ., 35(2), 145–149.
Choi, Y. S., Kim, J. G., and Lee, K. M. (2006). “Corrosion behavior of steel bar embedded in fly ash concrete.” Corros. Sci., 48(7), 1733–1745.
Climatic Statistics. (2008). “I. R. of Iran Meteorological Organization (monthly and annual).” 〈http://www.irimo.ir/english/statistics/index.asp〉 (Jan. 3, 2014).
Dousti, A., Moradian, M., Taheri, R., Rashetnia, R., and Shekarchi, M. (2013). “Corrosion assessment of reinforced concrete deck in a jetty structure damaged by chloride attack.” J. Perform. Constr. Facil., 519–528.
Dousti, A., Shekarchi, M., Alizadeh, R., and Taheri, A. (2011). “Binding of externally supplied chlorides in micro silica concrete under field exposure conditions.” Cem. Concr. Compos., 33(10), 1071–1079.
Fookes, P. G., Simm, J. D., and Barr, J. M. (1986). “Marine concrete performance in different climatic environments.” Proc., Int. Conf. on Concrete in the Marine Environment, The Concrete Society, London, 115–130.
Gjørv, O. E., and Vennesland, O. (1979). “Diffusion of chloride ions from seawater into concrete.” Cem. Concr. Res., 9(2), 229–238.
Glass, G. K., and Buenfeld, N. R. (1997). “The presentation of the chloride threshold level for corrosion of steel in concrete.” Corros. Sci., 39(5), 1001–1013.
Hallaji, M., Shekarchi, M., Pargar, F., Taheri, S. R., and Ghassemzadeh, F. (2012). “Corrosion damage diagnosis of a 44-year-old ammonium nitrate prill tower in a petrochemical complex.” J. Perform. Constr. Facil., 532–543.
Hornbostel, K., Larsen, C. K., and Geiker, M. R. (2013). “Relationship between concrete resistivity and corrosion rate—A literature review.” Cem. Concr. Compos., 39, 60–72.
Jiang, Q. M., Yang, L. F., and Chen, Z. (2010). “Stochastic analysis of chloride profiles in concrete structures.” Adv. Mater. Res., 163–167, 3364–3368.
Khanzadeh, M., Shekarchi, M., and Hoseini, M. (2012). “Time-dependent performance of concrete surface coatings in tidal zone of marine environment.” Constr. Build. Mater., 30, 198–205.
Kirkpatrick, T. J., Weyers, R. E., Anderson-Cook, C., and Sprinkel, M. M. (2002). “Probabilistic model for the chloride-induced corrosion service life of bridge decks.” Cem. Concr. Res. 32(12), 1943–1960.
Libre, N. A., Shekarchi, M., Mahoutian, M., and Soroushian, P. (2011). “Mechanical properties of hybrid fiber reinforced lightweight aggregate concrete made with natural pumice.” Constr. Build. Mater., 25(5), 2458–2464.
Liu, Y., and Shi, X. (2012). “Stochastic modeling of service life of concrete structures in chloride laden environments.” J. Mater. Civ. Eng., 381–390.
Lu, X., Li, C., and Zhang, H. (2002). “Relationship between the free and total chloride diffusivity in concrete.” Cem. Concr. Res., 32(2), 323–326.
MATLAB 8.0 and Statistics Toolbox 8.1 [Computer software]. Natick, MA, MathWorks.
Marek, P., Brozzetti, J., Gustar, M., and Tikalsky, P. (2003). Probabilistic assessment of structures using Monte Carlo simulation, 2nd Ed., Institute of Theoretical and Applied Mechanics, Academy of Sciences of Czech Republic, Prague, Czech Republic.
Mehta, P. K., and Monteiro, P. J. M. (2006). Concrete microstructure, properties and materials, 3rd Ed., McGraw-Hill, New York.
Moradi, F., Shekarchi, M., Dousti, A., and Mobasher, B. (2010). “Investigation of corrosion damage and repair system in a concrete jetty structure.” J. Perform. Constr. Facil., 294–301.
Moradian, M., Shekarchi, M., Aabdollah, M., and Alidadi, R. (2012a). “Assessment of long term performance of a 50 year old jetty in south of Iran.” J. Perform. Constr. Facil., 633–643.
Moradian, M., Shekarchi, M., Pargar, F., Bonakdar, A., and Valipour, M. (2012b). “Deterioration of concrete caused by complex attack in sewage treatment plant environment.” J. Perform. Constr. Facil., 124–134.
Page, C. L., and Treadaway, K. W. J. (1982). “Aspects of electrochemistry of steel in concrete.” Nature, 297(5862), 109–115.
Papé, T. M., and Melchers, R. E. (2011). “The effects of corrosion on 45-year-old pre-stressed concrete bridge beams.” Struct. Infrastruct. Eng., 7(1), 101–108.
Pargar, F., Layssi, H., and Shekarchi, M. (2007). “Investigation of chloride threshold value in an old concrete structure.” Proc., 5th Int. Conf. on Concrete under Severe Conditions: Environment and Loading, Laboratoire Central des Ponts et Chaussées (LCPC), Paris, 361–366.
Sadowski, L. (2013). “Non-destructive investigation of corrosion current density in steel reinforced concrete by artificial neural networks.” Arch. Civ. Mech. Eng., 13(1), 104–111.
Safehian, M., and Ramezanianpour, A. A. (2013). “Assessment of service life models for determination of chloride penetration into silica fume concrete in the severe marine environmental condition.” Constr. Build. Mater., 48, 287–294.
Shekarchi, M., et al. (2004). “Predicting chloride penetration into concrete containing silica fume, with measuring the electrical resistivity of concrete.” Proc., 4th Int. Conf. on Concrete under Severe Conditions (CONSEC 04), Korean Concrete Institute, Seoul, 369–376.
Shekarchi, M., Moradi-Marani, F., and Pargar, F. (2011). “Corrosion damage of a reinforced concrete jetty structure in the Persian Gulf: A case study.” Struct. Infrastruct. Eng., 7(9), 701–713.
Shekarchi, M., Rafiee, A., and Layssi, H. (2009). “Long-term chloride diffusion in silica fume concrete in harsh marine climates.” Cem. Concr. Compos., 31(10), 769–775.
Shi, X., Xie, N., Fortune, K., and Gong, J. (2012). “Durability of steel reinforced concrete in chloride environments: An overview.” Constr. Build. Mater., 30, 125–138.
Sobhani, J., and Ramezanianpour, A. A. (2007). “Chloride-induced corrosion of RC structures.” Asian J. Civ. Eng. Build. Housing, 8(5), 531–547.
Suwito, C., and Xi, Y. (2008). “The effect of chloride-induced steel corrosion on service life of reinforced concrete structures.” Struct. Infrastruct. Eng., 4(3), 177–192.
Valipour, M., Pargar, F., Shekarchi, M., Khani, S., and Moradian, M. (2013). “In situ study of chloride ingress in concretes containing natural zeolite, metakaolin and silica fume exposed to various exposure conditions in a harsh marine environment.” Constr. Build. Mater., 46, 63–70.
Whittington, H. W., McCarter, J., and Forde, M. C. (1981). “The conduction of electricity through concrete.” Mag. Concr. Res., 33(114), 48–60.
Zhang, J., and Lounis, Z. (2006). “Sensitivity analysis of simplified diffusion-based corrosion initiation model of concrete structures exposed to chlorides.” Cem. Concr. Res., 36(7), 1312–1323.

Information & Authors

Information

Published In

Go to Journal of Performance of Constructed Facilities
Journal of Performance of Constructed Facilities
Volume 29Issue 6December 2015

History

Received: Feb 27, 2014
Accepted: Jul 29, 2014
Published online: Sep 30, 2014
Discussion open until: Feb 28, 2015
Published in print: Dec 1, 2015

Permissions

Request permissions for this article.

Authors

Affiliations

Masoud Moradian, S.M.ASCE [email protected]
Ph.D. Student, School of Civil and Environmental Engineering, Oklahoma State Univ., Stillwater, OK 74075 (corresponding author). E-mail: [email protected]
Mahdi Chini, Ph.D.
Project Manager, Construction Materials Institute, Dept. of Civil Engineering, Univ. of Tehran, 14177 Tehran, Iran.
Mohammad Shekarchi
Professor and Director, Construction Materials Institute, Dept. of Civil Engineering, Univ. of Tehran, 14177 Tehran, Iran.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share