Technical Papers
Sep 24, 2024

Utilization of Textile-Dyeing Sludge Incineration Ash in Autoclaved Aerated Concrete

Publication: Journal of Materials in Civil Engineering
Volume 36, Issue 12

Abstract

Utilizing hazardous solid waste to produce autoclaved aerated concrete (AAC) has been a prominent area of research in the building materials industry. This paper proposes the preparation of AAC by substituting quartz sand with solid waste textile-dyeing sludge incineration ash, which met A5.0 (compressive strength 5  MPa) and B07 (Bulk density 750  kg/m3) grade requirements. The hydration products in AAC by using textile-dyeing sludge incineration ash (TDSIA) were evaluated by X-ray diffraction, thermogravimetry, and field emission scanning electron microscopy. The results indicated that CaSO4,Fe3O4, and others in TDSIA were generating hydrogarnet, calcium aluminate hydrate, ettringite, and calcium iron aluminum silicate. Grinding was found to promote the autoclaved hydration of CaSO4 and Fe3O4 in TDSIA. The AAC process effectively immobilized heavy metals from TDSIA and led to a lower concentration of heavy metals in the leachate. These findings offer a promising and environment-friendly method for the resource utilization of TDSIA.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors are grateful for the financial Supported by the National Natural Science Foundation of China in 2023 (52372036).

References

Bai, X. Y., H. C. Sun, J. Sun, and Z. H. Zhu. 2022. “Efficient removal of sixteen priority polycyclic aromatic hydrocarbons from textile dyeing sludge using electrochemical Fe2+-activated peroxymonosulfate oxidation-A green pretreatment strategy for textile dyeing sludge toxicity reduction.” J. Hazard. Mater. 435 (Aug): 129087. https://doi.org/10.1016/j.jhazmat.2022.129087.
Chen, C. H., and H. J. Wu. 2018. “Lightweight bricks manufactured from ground soil, textile sludge, and coal ash.” Environ. Technol. 39 (11): 1359–1367. https://doi.org/10.1080/09593330.2017.1329353.
Chen, H. B., H. H. Jiang, W. Y. Zhang, M. G. Peng, Y. H. Liu, L. C. Hu, B. Y. Gao, and L. Q. Mao. 2023. “The introduction of wet dyeing sludge pellets in the production of clay brick: A novel approach to promote the disposal efficiency.” J. Cleaner Prod. 385 (Jun): 135675. https://doi.org/10.1016/j.jclepro.2022.135675.
Chucholowski, C., H. Müller, and K. C. Thienel. 2022. “Low-sulfate autoclaved aerated concrete (AAC): A recyclable AAC with calcined clay.” Constr. Build. Mater. 342 (Mar): 127984. https://doi.org/10.1016/j.conbuildmat.2022.127984.
de Oliveira, A. G., A. D. Barros, L. C. D. Lucena, A. E. D. F. L. Lucena, and J. D. Patricio. 2020. “Evaluation of calcined textile sludge as a stabilizing material for highway soil.” J. Traffic Transp. Eng. 7 (5): 688–699. https://doi.org/10.1016/j.jtte.2019.02.004.
Hauser, A., U. Eggenberger, and T. Mumenthaler. 1999. “Fly ash from cellulose industry as secondary raw material in autoclaved aerated concrete.” Cem. Concr. Res. 29 (3): 297–302. https://doi.org/10.1016/S0008-8846(98)00207-5.
Huang, M. H., L. Chen, D. H. Chen, and S. J. Zhou. 2011. “Characteristics and aluminum reuse of textile sludge incineration residues after acidification.” J. Environ. Sci. 23 (12): 1999–2004. https://doi.org/10.1016/S1001-0742(10)60662-6.
Khorram, A. G., and N. Fallah. 2018. “Treatment of textile dyeing factory wastewater by electrocoagulation with low sludge settling time: Optimization of operating parameters by RSM.” J. Environ. Chem. Eng. 6 (Mar): 635–642. https://doi.org/10.1016/j.jece.2017.12.054.
Kurama, H., İ. B. Topçu, and C. Karakurt. 2009. “Properties of the autoclaved aerated concrete produced from coal bottom ash.” J. Mater. Process. Technol. 209 (2): 767–773. https://doi.org/10.1016/j.jmatprotec.2008.02.044.
Li, D. N., R. Shan, J. Gu, Y. Y. Zhang, X. H. Zeng, H. R. Yuan, and Y. Chen. 2023. “Co-pyrolysis of textile dyeing sludge/litchi shell and CaO: Immobilization of heavy metals and the analysis of the mechanism.” Waste Manage. 171 (Jun): 382–392. https://doi.org/10.1016/j.wasman.2023.09.024.
Li, X. G., Z. L. Liu, Y. Lv, L. X. Cai, D. B. Jiang, W. G. Jiang, and S. W. Jian. 2018. “Utilization of municipal solid waste incineration bottom ash in autoclaved aerated concrete.” Constr. Build. Mater. 178 (May): 175–182. https://doi.org/10.1016/j.conbuildmat.2018.05.147.
Liang, X., X. A. Ning, G. X. Chen, M. Q. Lin, J. Y. Liu, and Y. J. Wang. 2013. “Concentrations and speciation of heavy metals in sludge from nine textile dyeing plants.” Ecotoxicol. Environ. Saf. 98 (Jun): 128–134. https://doi.org/10.1016/j.ecoenv.2013.09.012.
Liu, H., J. H. Zhang, J. Y. Liu, L. G. Chen, H. Y. Huang, and F. Evrendilek. 2021a. “Co-pyrolytic mechanisms and products of textile dyeing sludge and durian shell in changing operational conditions.” Chem. Eng. J. 420 (May): 129711. https://doi.org/10.1016/j.cej.2021.129711.
Liu, J. Y., L. M. Huang, H. H. Zou, W. M. Xie, D. E. Evrendilek, G. Q. Luo, and Y. Ninomiya. 2021b. “Do FeCl3 and FeCl3/CaO conditioners change pyrolysis and incineration performances, emissions, and elemental fates of textile dyeing sludge?” J. Hazard. Mater. 413 (Jun): 125334. https://doi.org/10.1016/j.jhazmat.2021.125334.
Liu, Y., et al. 2018. “Pyrolysis of textile dyeing sludge in fluidized bed: Characterization and analysis of pyrolysis products.” Energy 165 (Mar): 720–730. https://doi.org/10.1016/j.energy.2018.09.102.
Liu, Y. Q., D. Kumar, K. H. Lim, Y. L. Lai, Z. T. Hu, K. U. A. Sanalkumar, and E. H. Yang. 2023. “Efficient utilization of municipal solid waste incinerator bottom ash for autoclaved aerated concrete formulation.” J. Build. Eng. 71 (Mar): 106463. https://doi.org/10.1016/j.jobe.2023.106463.
Luciana, C. S. H., C. E. Hori, M. H. M. Reis, N. D. Mora, C. R. G. Tavares, and R. Bergamasco. 2012. “Characterization of ceramic bricks incorporated with textile laundry sludge.” Ceram. Int. 38 (2): 951–959. https://doi.org/10.1016/j.ceramint.2011.08.015.
Ma, Z. H., L. B. Jiang, H. Q. Liao, and F. Q. Cheng. 2022. “Research on the methods for improving the compressive strength of solid waste-based high-strength autoclaved aerated concrete.” Constr. Build. Mater. 361 (May): 129645. https://doi.org/10.1016/j.conbuildmat.2022.129645.
Michelini, E., D. Ferretti, L. Miccoli, and F. Parisi. 2023. “Autoclaved aerated concrete masonry for energy efficient buildings: State of the art and future developments.” Constr. Build. Mater. 402 (Jun): 132996. https://doi.org/10.1016/j.conbuildmat.2023.132996.
Mohammad, S. H., S. C. Das, J. M. M. Islam, M. A. A. Mamun, and M. A. Khan. 2018. “Reuse of textile mill ETP sludge in environmental friendly bricks–Effect of gamma radiation.” Radiat. Phys. Chem. 151 (Oct): 77–83. https://doi.org/10.1016/j.radphyschem.2018.05.020.
Mousa, M. A., and N. Uddin. 2009. “Experimental and analytical study of carbon fiberreinforced polymer (FRP)/autoclaved aerated concrete (AAC) sandwich panels.” Eng. Struct. 31 (10): 2337–2344. https://doi.org/10.1016/j.engstruct.2009.05.009.
Oke, N., and S. Mohan. 2022. “Development of nanoporous textile sludge based adsorbent for the dye removal from industrial textile effluent.” J. Hazard. Mater. 422 (Jun): 126864. https://doi.org/10.1016/j.jhazmat.2021.126864.
SAC (Standardization Administration of China). 1995. Environmental quality standard for soils. GB 15618-1995. Beijing: Standards Press of China.
SAC (Standardization Administration of China). 2006. Autoclaved aerated concrete blocks. GB 11968-2006. Beijing: Standards Press of China.
SAC (Standardization Administration of China). 2007. Identification standards for hazardous wastes: Identification for extraction toxicity. GB 5085.3-2007. Beijing: Standards Press of China.
SAC (Standardization Administration of China). 2008. Test methods of autoclaved aerated concrete. GB/T 11969-2008. Beijing: Standards Press of China.
SAC (Standardization Administration of China). 2020. Autoclaved aerated concrete blocks. GB/T 11968-2020. Beijing: Standards Press of China.
Salma, A. I., I. Mahmud, and A. K. M. A. Quader. 2014. “Textile Sludge Management by Incineration Technique.” Procedia Eng. 90 (Mar): 686–691. https://doi.org/10.1016/j.proeng.2014.11.795.
Shan, C. L., Z. Z. Yang, Z. Su, R. Rajan, X. X. Zhou, and L. Wang. 2022. “Preparation and characterization of waterproof autoclaved aerated concrete using molybdenum tailings as the raw materials.” J. Build. Eng. 49 (Mar): 104036. https://doi.org/10.1016/j.jobe.2022.104036.
Shi, X. A., H. Rong, J. P. Li, Y. F. Zhao, L. Ren, S. Chen, J. X. Liu, M. Mei, Y. J. Xue, and T. Wang. 2023. “Mechanistic insights into effect of in-situ microplastics on heavy metals leaching behavior from its dyeing sludge incineration bottom ash.” J. Environ. Chem. Eng. 11 (3): 110089. https://doi.org/10.1016/j.jece.2023.110089.
Shweta, G., R. Siddique, D. Sharma, and G. Jain. 2022. “Reutilization of textile sludge stabilized with low grade-MgO as a replacement of cement in mortars.” Constr. Build. Mater. 338 (Jun): 127643. https://doi.org/10.1016/j.conbuildmat.2022.127643.
Somya, A., and A. P. Singh. 2022. “Performance evaluation of textile wastewater treatment techniques using sustainability index: An integrated fuzzy approach of assessment.” J. Cleaner Prod. 337 (Mar): 130384. https://doi.org/10.1016/j.jclepro.2022.130384.
Sun, D. S., F. X. Yin, Y. Deng, K. W. Liu, J. H. Tang, C. Z. Shen, Y. W. Sun, A. F. Wang, N. N. Huang, and C. Hu. 2023. “Utilization of carbide slag in autoclaved aerated concrete (CS-AAC) and optimization: Foaming, hydration process, and physic-mechanical properties.” Case Stud. Constr. Mater. 19 (Mar): e02354. https://doi.org/10.1016/j.cscm.2023.e02354.
Tang, T., L. X. Cai, K. You, M. Liu, and W. B. Han. 2020. “Effect of microwave pre-curing technology on carbide slag-fly ash autoclaved aerated concrete (CS-FA AAC): Porosity rough body formation, pore characteristics and hydration products.” Constr. Build. Mater. 263 (Jun): 120112. https://doi.org/10.1016/j.conbuildmat.2020.120112.
Wu, R. D., S. B. Dai, S. W. Jian, J. Huang, Y. Lv, B. D. Li, and N. Azizbek. 2020. “Utilization of the circulating fluidized bed combustion ash in autoclaved aerated concrete: Effect of superplasticizer.” Constr. Build. Mater. 237 (Mar): 117644. https://doi.org/10.1016/j.conbuildmat.2019.117644.
Zhan, B. J., and C. S. Poon. 2015. “Study on feasibility of reutilizing textile effluent sludge for producing concrete blocks.” J. Cleaner Prod. 101 (Jun): 174–179. https://doi.org/10.1016/j.jclepro.2015.03.083.
Zhang, H. D., et al. 2018. “Microwave-assisted pyrolysis of textile dyeing sludge, and migration and distribution of heavy metals.” J. Hazard. Mater. 355 (Jun): 128–135. https://doi.org/10.1016/j.jhazmat.2018.04.080.
Zhang, J. H., J. C. Chen, J. Y. Liu, F. Evrendilek, G. Zhang, Z. B. Chen, S. Z. Huang, and S. Y. Sun. 2023. “Fates of heavy metals, S, and P during co-combustion of textile dyeing sludge and cattle manure.” J. Cleaner Prod. 383 (Jun): 135316. https://doi.org/10.1016/j.jclepro.2022.135316.
Zhou, L. Z., B. Ma, H. Zhou, J. Zang, J. Q. Wang, B. B. Qian, Y. Luo, X. H. Ren, Y. L. Xiao, and Y. Y. Hu. 2023. “Effect of Ca/Si ratio on the properties of steel slag and deactivated ZSM-5 autoclaved aerated concrete.” J. Indian Chem. Soc. 100 (1): 100853. https://doi.org/10.1016/j.jics.2022.100853.
Zhou, W. Z., X. G. Chen, Y. Wang, T. Nurmangul, I. Muhammad, C. Chen, Z. N. Li, Q. Song, Y. Q. Wang, and C. Y. Ma. 2021. “Anaerobic co-digestion of textile dyeing sludge: Digestion efficiency and heavy metal stability.” Sci. Total Environ. 801 (Dec): 149722. https://doi.org/10.1016/j.scitotenv.2021.149722.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 36Issue 12December 2024

History

Received: Nov 16, 2023
Accepted: Apr 8, 2024
Published online: Sep 24, 2024
Published in print: Dec 1, 2024
Discussion open until: Feb 24, 2025

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Professor, School of Materials Science and Engineering, Yancheng Institute of Technology, Yancheng 224051, PR China (corresponding author). Email: [email protected]
Master’s Student, School of Chemistry and Chemical Engineering, Yancheng Institute of Technology, Yancheng 224051, PR China. Email: [email protected]
Professor, School of Materials Science and Engineering, Yancheng Institute of Technology, Yancheng 224051, PR China. Email: [email protected]
Professor, School of Materials Science and Engineering, Yancheng Institute of Technology, Yancheng 224051, PR China. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share