Technical Papers
Jun 20, 2024

Effect of Concrete Mix Design Factors on Static Yield Stress Changes due to Vibration

Publication: Journal of Materials in Civil Engineering
Volume 36, Issue 9

Abstract

Digital fabrication of concrete structures has gained substantial research traction over the last decade, enabling efficient material use and adding more architectural freedom. Current research focuses on chemical and mineral admixtures, as well as manipulating the cement hydration reaction to control the yield stress evolution with time in the cement paste. Instead of providing yield stress through the concrete fluid properties, a high yield stress can be provided by interparticle friction from the use of high aggregate volumes and large nominal maximum aggregate size, with flow enhanced for material extrusion by vibration. Granular physics was applied to concrete mixture design to develop concrete mixtures with excellent edge retention abilities that flow easily under vibration. A linear regression analysis of concrete yield stress after vibration revealed that water content is most important, followed by fineness modulus of the aggregate combination and density after vibration. A decrease in water content, increase in fineness modulus and increase in density after vibration were found to increase the static yield stress after vibration.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The authors acknowledge the support provided by the Deanship of Scientific Research (DSR) at King Fahd University of Petroleum and Minerals (KFUPM) for funding this work through Project No. DF191018.

References

Alchaar, A. S., and A. K. Al-Tamimi. 2021. “Mechanical properties of 3D printed concrete in hot temperatures.” Constr. Build. Mater. 266 (Jan): 120991. https://doi.org/10.1016/j.conbuildmat.2020.120991.
Asprone, D., C. Menna, F. P. Bos, T. A. Salet, J. Mata-Falcón, and W. Kaufmann. 2018. “Rethinking reinforcement for digital fabrication with concrete.” Cem. Concr. Res. 112 (Oct): 111–121. https://doi.org/10.1016/j.cemconres.2018.05.020.
Buswell, R. A., W. L. de Silva, S. Z. Jones, and J. Dirrenberger. 2018. “3D printing using concrete extrusion: A roadmap for research.” Cem. Concr. Res. 112 (Oct): 37–49. https://doi.org/10.1016/j.cemconres.2018.05.006.
Cai, Y., Q. F. Liu, L. Yu, Z. Meng, Z. Hu, Q. Yuan, and B. Šavija. 2021. “An experimental and numerical investigation of coarse aggregate settlement in fresh concrete under vibration.” Cem. Concr. Compos. 122 (Sep): 104153. https://doi.org/10.1016/j.cemconcomp.2021.104153.
Chen, M., L. Yang, Y. Zheng, Y. Huang, L. Li, P. Zhao, S. Wang, L. Lu, and X. Cheng. 2020. “Yield stress and thixotropy control of 3D-printed calcium sulfoaluminate cement composites with metakaolin related to structural build-up.” Constr. Build. Mater. 252 (Aug): 119090. https://doi.org/10.1016/j.conbuildmat.2020.119090.
Choi, B. I., J. H. Kim, and T. Y. Shin. 2019. “Rheological model selection and a general model for evaluating the viscosity and microstructure of a highly-concentrated cement suspension.” Cem. Concr. Res. 123 (Sep): 105775. https://doi.org/10.1016/j.cemconres.2019.05.020.
Feys, D., K. H. Khayat, A. Perez-Schell, and R. Khatib. 2015. “Prediction of pumping pressure by means of new tribometer for highly-workable concrete.” Cem. Concr. Compos. 57 (Mar): 102–115. https://doi.org/10.1016/j.cemconcomp.2014.12.007.
Gaudillière, N., R. Duballet, C. Bouyssou, A. Mallet, P. Roux, M. Zakeri, and J. Dirrenberger. 2019. “Large-scale additive manufacturing of ultra-high-performance concrete of integrated formwork for truss-shaped pillars.” In Robotic fabrication in architecture, art and design 2018: Foreword by Sigrid Brell-Çokcan and Johannes Braumann, 459–472. Berlin: Springer.
Hafid, H., G. Ovarlez, F. Toussaint, P. H. Jezequel, and N. Roussel. 2016. “Effect of particle morphological parameters on sand grains packing properties and rheology of model mortars.” Cem. Concr. Res. 80 (Feb): 44–51. https://doi.org/10.1016/j.cemconres.2015.11.002.
Hamidi, F., and F. Aslani. 2019. “Additive manufacturing of cementitious composites: Materials, methods, potentials, and challenges.” Constr. Build. Mater. 218 (Sep): 582–609. https://doi.org/10.1016/j.conbuildmat.2019.05.140.
Han, D., and R. D. Ferron. 2016. “Influence of high mixing intensity on rheology, hydration, and microstructure of fresh state cement paste.” Cem. Concr. Res. 84 (Jun): 95–106. https://doi.org/10.1016/j.cemconres.2016.03.004.
Hanotin, C., S. Kiesgen de Richter, L. J. Michot, and P. Marchal. 2015. “Viscoelasticity of vibrated suspensions.” J. Rheol. 59 (1): 253–273. https://doi.org/10.1122/1.4904421.
Hou, Z. Y., Y. Z. Yuan, Z. G. Yuan, Y. D. Liang, and Z. H. Zhou. 2014. “Study on the vibrational liquefaction behavior of air-entrained concrete.” Adv. Mater. Res. 857 (Apr): 20–26. https://doi.org/10.4028/www.scientific.net/AMR.857.20.
Hu, C., and F. de Larrard. 1996. “The rheology of fresh high-performance concrete.” Cem. Concr. Res. 26 (2): 283–294. https://doi.org/10.1016/0008-8846(95)00213-8.
Hu, J., and K. Wang. 2011. “Effect of coarse aggregate characteristics on concrete rheology.” Constr. Build. Mater. 25 (3): 1196–1204. https://doi.org/10.1016/j.conbuildmat.2010.09.035.
Khoshnevis, B. 2004. “Automated construction by contour crafting—Related robotics and information technologies.” Autom. Constr. 13 (1): 5–19. https://doi.org/10.1016/j.autcon.2003.08.012.
Koch, J. A., D. I. Castaneda, R. H. Ewoldt, and D. A. Lange. 2019. “Vibration of fresh concrete understood through the paradigm of granular physics.” Cem. Concr. Res. 115 (Jan): 31–42. https://doi.org/10.1016/j.cemconres.2018.09.005.
Lindemann, H., R. Gerbers, S. Ibrahim, F. Dietrich, E. Herrmann, K. Dröder, A. Raatz, and H. Kloft. 2018. “Development of a Shotcrete 3D-printing (SC3DP) technology for additive manufacturing of reinforced freeform concrete structures.” In Proc., RILEM Int. Conf. on Concrete and Digital Fabrication, 287–298. Berlin: Springer.
Liu, D., Z. Zhang, X. Zhang, and Z. Chen. 2023. “3D printing concrete structures: State of the art, challenges, and opportunities.” Constr. Build. Mater. 405 (Nov): 133364. https://doi.org/10.1016/j.conbuildmat.2023.133364.
Lloret Fritschi, E., L. Reiter, T. Wangler, F. Gramazio, M. Kohler, and R. J. Flatt. 2017. “Smart dynamic casting: Slipforming with flexible formwork-inline measurement and control.” In Proc., 2nd Concrete Innovation Conf. (2nd CIC). Paris: RILEM Publications.
Lowke, D., E. Dini, A. Perrot, D. Weger, C. Gehlen, and B. Dillenburger. 2018. “Particle-bed 3D printing in concrete construction–Possibilities and challenges.” Cem. Concr. Res. 112 (Oct): 50–65. https://doi.org/10.1016/j.cemconres.2018.05.018.
Marchon, D., S. Kawashima, H. Bessaies-Bey, S. Mantellato, and S. Ng. 2018. “Hydration and rheology control of concrete for digital fabrication: Potential admixtures and cement chemistry.” Cem. Concr. Res. 112 (Oct): 96–110. https://doi.org/10.1016/j.cemconres.2018.05.014.
Omran, A. F., S. Naji, and K. H. Khayat. 2011. “Portable vane test to assess structural buildup at rest of self-consolidating concrete.” ACI Mater. J. 108 (6): 628–637. https://doi.org/10.14359/51683466.
Perrot, A., D. Rangeard, and A. Pierre. 2016. “Structural built-up of cement-based materials used for 3D-printing extrusion techniques.” Mater. Struct. 49 (4): 1213–1220. https://doi.org/10.1617/s11527-015-0571-0.
Reiter, L., T. Wangler, N. Roussel, and R. J. Flatt. 2018. “The role of early age structural build-up in digital fabrication with concrete.” Cem. Concr. Res. 112 (Oct): 86–95. https://doi.org/10.1016/j.cemconres.2018.05.011.
Roussel, N. 2018. “Rheological requirements for printable concretes.” Cem. Concr. Res. 112 (Oct): 76–85. https://doi.org/10.1016/j.cemconres.2018.04.005.
Roussel, N., A. Lemaître, R. J. Flatt, and P. Coussot. 2010. “Steady state flow of cement suspensions: A micromechanical state of the art.” Cem. Concr. Res. 40 (1): 77–84. https://doi.org/10.1016/j.cemconres.2009.08.026.
Sanjayan, J. G., R. Jayathilakage, and P. Rajeev. 2021. “Vibration induced active rheology control for 3D concrete printing.” Cem. Concr. Res. 140 (Feb): 106293. https://doi.org/10.1016/j.cemconres.2020.106293.
Secrieru, E., W. Mohamed, S. Fataei, and V. Mechtcherine. 2020. “Assessment and prediction of concrete flow and pumping pressure in pipeline.” Cem. Concr. Compos. 107 (Mar): 103495. https://doi.org/10.1016/j.cemconcomp.2019.103495.
Sooryanarayana, K. P., K. A. Hawkins, P. Stynoski, and D. A. Lange. 2021. “Controlling three-dimensional-printable concrete with vibration.” ACI Mater. J. 118 (6): 353–358. https://doi.org/10.14359/51734150.
Spangenberg, J., N. Roussel, J. H. Hattel, H. Stang, J. Skocek, and M. R. Geiker. 2012. “Flow induced particle migration in fresh concrete: Theoretical frame, numerical simulations and experimental results on model fluids.” Cem. Concr. Res. 42 (4): 633–641. https://doi.org/10.1016/j.cemconres.2012.01.007.
Wangler, T., et al. 2016. “Digital concrete: Opportunities and challenges.” RILEM Tech. Lett. 1 (16): 67–75. https://doi.org/10.21809/rilemtechlett.2016.16.
Wangler, T., N. Roussel, F. P. Bos, T. A. Salet, and R. J. Flatt. 2019. “Digital concrete: A review.” Cem. Concr. Res. 123 (Sep): 105780. https://doi.org/10.1016/j.cemconres.2019.105780.
Weger, D., C. Gehlen, T. Stengel, Y. Maciejewski, and F. Meyer-Brötz. 2021. “Approval for the construction of the first 3D printed detached house in Germany—Significance of large-scale element testing.” In Proc., Symp. on Standards Development for Cement and Concrete for Use in Additive Construction, 144–169. West Conshohocken, PA: ASTM.
Wu, P., J. Wang, and X. Wang. 2016. “A Critical review of the use of 3-D printing in the construction industry.” Elsevier J. Autom. Constr. 68 (Aug): 21–31. https://doi.org/10.1016/j.autcon.2016.04.005.
Xiao, J., G. Ji, Y. Zhang, G. Ma, V. Mechtcherine, J. Pan, L. Wang, T. Ding, Z. Duan, and S. Du. 2021. “Large-scale 3D printing concrete technology: Current status and future opportunities.” Cem. Concr. Compos. 122 (Sep): 104115. https://doi.org/10.1016/j.cemconcomp.2021.104115.
Xu, Z., and Z. Li. 2021. “Numerical method for predicting flow and segregation behaviors of fresh concrete.” Cem. Concr. Compos. 123 (Oct): 104150. https://doi.org/10.1016/j.cemconcomp.2021.104150.
Yammine, J., M. Chaouche, M. Guerinet, M. Moranville, and N. Roussel. 2008. “From ordinary rheology concrete to self-compacting concrete: A transition between frictional and hydrodynamic interactions.” Cem. Concr. Res. 38 (7): 890–896. https://doi.org/10.1016/j.cemconres.2008.03.011.
Zhao, K., L. Zhao, J. Hou, X. Zhang, Z. Feng, and S. Yang. 2021. “Effect of vibratory mixing on the slump, compressive strength, and density of concrete with the different mix proportions.” J. Mater. Res. Technol. 15 (Nov): 4208–4219. https://doi.org/10.1016/j.jmrt.2021.10.033.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 36Issue 9September 2024

History

Received: Sep 7, 2023
Accepted: Jan 29, 2024
Published online: Jun 20, 2024
Published in print: Sep 1, 2024
Discussion open until: Nov 20, 2024

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Associate Professor, Dept. of Architecture, Interdisciplinary Research Center for Construction and Building Materials, King Fahd Univ. of Petroleum and Minerals, P.O. Box 215, Dhahran 31261, Saudi Arabia. ORCID: https://orcid.org/0000-0002-0553-8817. Email: [email protected]
Dimitri Feys, Ph.D. [email protected]
Associate Professor, Dept. of Civil, Architectural and Environmental Engineering, Missouri Univ. of Science and Technology, Rolla, MO 65409 (corresponding author). Email: [email protected]
Kyle Riding, Ph.D., P.E., M.ASCE [email protected]
Professor, Dept. of Civil and Coastal Engineering, Univ. of Florida, Gainesville, FL 32611. Email: [email protected]
Syed Imran, Ph.D. [email protected]
Dept. of Civil Engineering, Interdisciplinary Research Center for Construction and Building Materials, King Fahd Univ. of Petroleum and Minerals, Dhahran 31261, Saudi Arabia. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share