Technical Papers
Dec 27, 2023

Investigation of Hybrid Intelligence Models to Optimize Cement Kiln Content Based on the Failure Stress, Chemical Composition, and Loss on Ignition of Mortar

Publication: Journal of Materials in Civil Engineering
Volume 36, Issue 3

Abstract

Environmental issues, such as global warming and pollution, could be solved by reducing the carbon dioxide (CO2) footprint on the surrounding atmosphere. Utilizing by-products as a cement substitute in cement production, such as cement kiln dust (CKD), could reduce CO2 emissions from burning raw materials in cement plants. This study investigated the effect of cement kiln dust on cement mortar’s physical, flow, and mechanical properties. Cement was replaced with CKD up to 100% (by weight of dry cement). The optimum content of CKD was determined based on compressive strength; loss on ignition (LOI); and chloride (Cl), sulfate (SO3), and magnesium oxide (MgO) contents. Standard sand with a maximum diameter of 2 mm was used in this study, with a sand-to-binder ratio (s/b) of 31. Three different models—multiexpression programming (MEP), nonlinear regression (NLR), and an artificial neural network (ANN)—were employed for estimating the compressive strength of CKD-modified cement mortar using the present study data (110 data sets) and 152 data collected from other research studies. The compressive strength of cement mortar was predicted as a function of water-to-binder ratio (w/b), sand-to-binder ratio, cement kiln dust content, silicon dioxide content in the binder, calcium oxide content in the binder, the maximum aggregate diameter (MDA), and curing ages (t). Based on the statistical assessments, the ANN models outperformed the MEP and NLR models in the testing phase. According to the sensitivity analysis, curing time is the most critical parameter affecting the compressive strength of CKD-modified cement mortar, and the SiO2 content percentage affected the compressive strength more than did the CaO content percentage.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The Civil Engineering Department of the University of Sulaimani and Gasin Cement supported this study.

References

Akbarpour, A., and M. Mahdikhani. 2023. “Effects of natural zeolite and sulfate environment on mechanical properties and permeability of cement–bentonite cutoff wall.” Eur. J. Environ. Civ. Eng. 27 (3): 1165–1178. https://doi.org/10.1080/19648189.2022.2075940.
Akbarpour, A., M. Mahdikhani, and R. Z. Moayed. 2022a. “Effects of natural zeolite and sulfate ions on the mechanical properties and microstructure of plastic concrete.” Front. Struct. Civ. Eng. 16 (1): 86–98. https://doi.org/10.1007/s11709-021-0793-x.
Akbarpour, A., M. Mahdikhani, and R. Z. Moayed. 2022b. “Mechanical behavior and permeability of plastic concrete containing natural zeolite under triaxial and uniaxial compression.” J. Mater. Civ. Eng. 34 (2): 04021453. https://doi.org/10.1061/(ASCE)MT.1943-5533.0004093.
Al-Faluji, D., M. M. Al-Rubaye, M. S. Nasr, A. A. Shubbar, Z. S. Al-Khafaji, A. Alkhayyat, and M. S. Abdulraheem. 2021. “Impact of substitute Portland cement with CKD on the mechanical and durability characteristics of cement mortar.” In Vol. 1090 of Proc., IOP Conf. Series: Materials Science and Engineering, 012035. Bristol, UK: IOP Publishing.
Al-Harthy, A. S., R. Taha, and F. Al-Maamary. 2003. “Effect of cement kiln dust (CKD) on mortar and concrete mixtures.” Constr. Build. Mater. 17 (5): 353–360. https://doi.org/10.1016/S0950-0618(02)00120-4.
Al-Jabri, K., and H. Shoukry. 2014. “Use of nano-structured waste materials for improving mechanical, physical and structural properties of cement mortar.” Constr. Build. Mater. 73 (Mar): 636–644. https://doi.org/10.1016/j.conbuildmat.2014.10.004.
Alnahhal, W., R. Taha, H. Al-Nasseri, and S. Nishad. 2018. “Effect of using cement kiln dust as a nano-material on the strength of cement mortars.” KSCE J. Civ. Eng. 22 (4): 1361–1368. https://doi.org/10.1007/s12205-017-0010-6.
ASTM. 2013. Test method for flow of hydraulic cement mortar. ASTM C1437. West Conshohocken, PA: ASTM.
Aziz, M. A. E., S. A. E. Aleem, M. Heikal, and H. E. Didamony. 2005. “Hydration and durability of sulphate-resisting and slag cement blends in Caron’s Lake water.” Cem. Concr. Res. 35 (8): 1592–1600. https://doi.org/10.1016/j.cemconres.2004.06.038.
Brameier, M., and W. Banzhaf. 2001. “A comparison of linear genetic programming and neural networks in medical data mining.” IEEE Trans. Evol. Comput. 5 (1): 17–26. https://doi.org/10.1109/4235.910462.
BSI (British Standards Institution). 2005. Methods of testing cement. Determination of setting times and soundness. EN 196-3. London: BS.
BSI (British Standards Institution). 2010a. Methods of testing cement. Determination of fineness. EN 196-6. London: BS.
BSI (British Standards Institution). 2010b. Methods of testing cement. Determination of strength. EN 196-1. London: BS.
BSI (British Standards Institution). 2011. Cement–part 1: Composition, specifications and conformity criteria for common cements. EN 197-1. London: BS.
BSI (British Standards Institution). 2016. Methods of testing cement. Determination of strength. EN 196-1. London: BS.
Cramer, N. L. 1985. A representation for the adaptive generation of simple sequential programs. In Proc., 1st Int. Conf. on Genetic Algorithms. New York: Association for Computing Machinery.
Demircan, E., S. Harendra, and C. Vipulanandan. 2011. “Artificial neural network and nonlinear models for gelling time and maximum curing temperature rise in polymer grouts.” J. Mater. Civ. Eng. 23 (4): 372–377. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000172.
Despotovic, M., V. Nedic, D. Despotovic, and S. Cvetanovic. 2016. “Evaluation of empirical models for predicting monthly mean horizontal diffuse solar radiation.” Renewable Sustainable Energy Rev. 56 (Jun): 246–260. https://doi.org/10.1016/j.rser.2015.11.058.
Di Bucchianico, A. 2008. “Coefficient of determination (R2).” In Encyclopedia of statistics in quality and reliability. Amsterdam, Netherlands: Scribbr.
Epp, J. 2016. “X-ray diffraction (XRD) techniques for materials characterization.” In Materials characterization using nondestructive evaluation (NDE) methods, 81–124. Amsterdam, Netherlands: Elsevier.
Escalante, J., W.-H. Chen, M. Tabatabaei, A. T. Hoang, E. E. Kwon, K.-Y. A. Lin, and A. Saravanakumar. 2022. “Pyrolysis of lignocellulosic, algal, plastic, and other biomass wastes for biofuel production and circular bioeconomy: A review of thermogravimetric analysis (TGA) approach.” Renewable Sustainable Energy Rev. 169 (Nov): 112914. https://doi.org/10.1016/j.rser.2022.112914.
Handley, S. 1994. “On the use of a directed acyclic graph to represent a population of computer programs.” In Proc., 1st IEEE Conf. on Evolutionary Computation. IEEE World Congress on Computational Intelligence, 154–159. New York: IEEE.
Hassan, K. T., P. Horáček, and J. Tippnera. 2013. “Evaluation of stiffness and strength of scots pine wood using resonance frequency and ultrasonic techniques.” BioResources 8 (2): 1634–1645.
Holland, J. H. 1992. Adaptation in natural and artificial systems: An introductory analysis with applications to biology, control, and artificial intelligence. Cambridge, MA: MIT Press.
Jiang, C., K. Fan, F. Wu, and D. Chen. 2014. “Experimental study on the mechanical properties and microstructure of chopped basalt fibre reinforced concrete.” Mater. Des. 58 (Mar): 187–193. https://doi.org/10.1016/j.matdes.2014.01.056.
Kassim, M. R. M., I. Mat, and A. N. Harun. 2014. “Wireless sensor network in precision agriculture application.” In Proc., 2014 Int. Conf on Computer, Information and Telecommunication Systems (CITS), 1–5. New York: IEEE.
Koza, J. R. 1992. Vol. 1 of Genetic programming: On the programming of computers by means of natural selection. Cambridge, MA: MIT Press.
Kunal, Siddique, R., and A. Rajor. 2014. “Strength and microstructure analysis of bacterial treated cement kiln dust mortar.” Constr. Build. Mater. 63 (Mar): 49–55. https://doi.org/10.1016/j.conbuildmat.2014.04.011.
Le Saout, G., T. Füllmann, V. Kocaba, and K. Scrivener. 2007. “Quantitative study of cementitious materials by X-ray diffraction/Rietveld analysis using an external standard.” In Proc., Paper Presented at the 12th Int. Congress on the Chemistry of Cement. Montréal, QC, Canada: Integrated Command and Control Centre.
Li, M., X. Zhu, A. Mukherjee, M. Huang, and V. Achal. 2017. “Biomineralization in metakaolin modified cement mortar to improve its strength with lowered cement content.” J. Hazard. Mater. 329 (Mar): 178–184. https://doi.org/10.1016/j.jhazmat.2017.01.035.
Marangu, J. M. 2020. “Prediction of compressive strength of calcined clay based cement mortars using support vector machine and artificial neural network techniques.” J. Sustainable Constr. Mater. Technol. 5 (1): 392–398. https://doi.org/10.29187/jscmt.2020.43.
Marku, D., M. Wahlgren, M. Rayner, M. Sjöö, and A. Timgren. 2012. “Characterization of starch Pickering emulsions for potential applications in topical formulations.” Int. J. Pharm. 428 (1–2): 1–7. https://doi.org/10.1016/j.ijpharm.2012.01.031.
Meng, Q.-B., C.-K. Wang, J.-F. Liu, M.-W. Zhang, M.-M. Lu, and Y. Wu. 2020. “Physical and micro-structural characteristics of limestone after high temperature exposure.” Bull. Eng. Geol. Environ. 79 (3): 1259–1274. https://doi.org/10.1007/s10064-019-01620-0.
Mohammed, A., and A. Abdullah. 2018. Scanning electron microscopy (SEM): A review. Amsterdam, Netherlands: Elsevier.
Mohammed, A., W. Mahmood, and K. Ghafor. 2020. “TGA, rheological properties with maximum shear stress and compressive strength of cement-based grout modified with polycarboxylate polymers.” Constr. Build. Mater. 235 (Feb): 117534. https://doi.org/10.1016/j.conbuildmat.2019.117534.
Mohammed, A. S. 2018. “Vipulanandan models to predict the electrical resistivity, rheological properties and compressive stress-strain behavior of oil well cement modified with silica nanoparticles.” Egypt. J. Pet. 27 (4): 1265–1273. https://doi.org/10.1016/j.ejpe.2018.07.001.
Mousavi, S. M., A. H. Gandomi, A. H. Alavi, and M. Vesalimahmood. 2010. “Modeling of compressive strength of HPC mixes using a combined algorithm of genetic programming and orthogonal least squares.” Struct. Eng. Mech. 36 (2): 225–241. https://doi.org/10.12989/sem.2010.36.2.225.
Najim, K. B., Z. S. Mahmod, and A.-K. M. Atea. 2014. “Experimental investigation on using Cement Kiln Dust (CKD) as a cement replacement material in producing modified cement mortar.” Constr. Build. Mater. 55 (Mar): 5–12. https://doi.org/10.1016/j.conbuildmat.2014.01.015.
Oltean, M., and D. Dumitrescu. 2002. Multi expression programming. Technical Rep. No. UBB-01-2002. Cluj-Napoca, Romania: Babes-Bolyai Univ.
Öner, M., K. Erdoğdu, and A. Günlü. 2003. “Effect of components fineness on strength of blast furnace slag cement.” Cem. Concr. Res. 33 (4): 463–469. https://doi.org/10.1016/S0008-8846(02)00713-5.
Piro, N. S., S. M. Hamad, A. S. Mohammed, and A. A. Barzinjy. 2022. “Green synthesis magnetite (Fe3O4) nanoparticles from Rhus coriaria extract: A characteristic comparison with a conventional chemical method.” IEEE Trans. Nanobiosci. 22 (2): 308–317. https://doi.org/10.1109/TNB.2022.3187344.
Rahimzadeh, C. Y., A. A. Barzinjy, A. S. Mohammed, and S. M. Hamad. 2022a. “Green synthesis of SiO2 nanoparticles from Rhus coriaria L. extract: Comparison with chemically synthesized SiO2 nanoparticles.” PLoS One 17 (8): e0268184. https://doi.org/10.1371/journal.pone.0268184.
Rahimzadeh, C. Y., A. S. Mohammed, and A. A. Barzinjy. 2022b. “Microstructure characterizations, thermal analysis, and compression stress–strain behavior of lime-based plaster.” Constr. Build. Mater. 350 (Oct): 128921. https://doi.org/10.1016/j.conbuildmat.2022.128921.
Rai, A. B., J. Halder, and M. H. Kodandaram. 2014. “Emerging insect pest problems in vegetable crops and their management in India: An appraisal.” Pest. Manage. Hortic. Ecosyst. 20 (2): 113–122. https://doi.org/10.1155/2014/626425.
Seo, M., S.-Y. Lee, C. Lee, and S.-S. Cho. 2019. “Recycling of cement kiln dust as a raw material for cement.” Environments 6 (10): 113. https://doi.org/10.3390/environments6100113.
Sharma, G., R. Goyal, D. Liu, E. Kalogerakis, and S. Maji. 2018. “Csgnet: Neural shape parser for constructive solid geometry.” In Proc., IEEE Conf. on Computer Vision and Pattern Recognition, 5515–5523. New York: IEEE.
Shmueli, H., G. Ziskind, and R. Letan 2010. “Melting in a vertical cylindrical tube: Numerical investigation and comparison with experiments” Int. J. Heat Mass Transfer 53 (19–20): 4082–4091. https://doi.org/10.1016/j.ijheatmasstransfer.2010.05.028.
Sihag, P., P. Jain, and M. Kumar. 2018. “Modelling of impact of water quality on recharging rate of storm water filter system using various kernel function based regression.” Model. Earth Syst. Environ. 4 (1): 61–68. https://doi.org/10.1007/s40808-017-0410-0.
Snellings, R., A. Salze, and K. L. Scrivener. 2014. “Use of X-ray diffraction to quantify amorphous supplementary cementitious materials in anhydrous and hydrated blended cements.” Cem. Concr. Res. 64 (Oct): 89–98. https://doi.org/10.1016/j.cemconres.2014.06.011.
Thongsanitgarn, P., W. Wongkeo, S. Sinthupinyo, and A. Chaipanich. 2012. “Effect of limestone powders on compressive strength and setting time of Portland-limestone cement pastes.” Adv. Mater. Res. 343 (Jan): 322–326. https://doi.org/10.4028/www.scientific.net/AMR.343-344.322.
Ural, N. 2021. “The significance of scanning electron microscopy (SEM) analysis on the microstructure of improved clay: An overview.” Open Geosci. 13 (1): 197–218. https://doi.org/10.1016/j.ab.2020.113920.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 36Issue 3March 2024

History

Received: Apr 1, 2023
Accepted: Aug 4, 2023
Published online: Dec 27, 2023
Published in print: Mar 1, 2024
Discussion open until: May 27, 2024

Permissions

Request permissions for this article.

Authors

Affiliations

Dept. of Civil Engineering, College of Engineering, Univ. of Sulaimani, Sulaymaniyah 46001, Iraq. ORCID: https://orcid.org/0000-0003-4306-3274. Email: [email protected]
Dept. of Civil Engineering, College of Engineering, Univ. of Sulaimani, Sulaymaniyah 46001, Iraq. ORCID: https://orcid.org/0000-0003-1337-1567. Email: [email protected]
Rawaz Kurda [email protected]
Dept. of Highway and Bridge Engineering, Technical Engineering College, Erbil Polytechnic Univ., Erbil 44001, Iraq; Dept. of Civil Engineering, College of Engineering, Nawroz Univ., Duhok 42001, Iraq; Civil Engineering Research and Innovation for Sustainability (CERIS), Dept. of Civil Engineering, Architecture and Georresources, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, Lisbon 1049-001, Portugal (corresponding author). Email: [email protected]
Warzer Sarwar Qadir
Dept. of Civil Engineering, College of Engineering, Univ. of Sulaimani, Sulaymaniyah 46001, Iraq.
Wael Mahmood [email protected]
Scientific Research Centre, Soran Univ., Soran, Erbil, Kurdistan-Region, Iraq. Email: [email protected]
Kawan Ghafor [email protected]
Dept. of Civil Engineering, College of Engineering, Univ. of Sulaimani, Sulaymaniyah 46001, Iraq. Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share