Technical Papers
Jun 19, 2023

Experimental Study of Deformation Risk and Interpolation Analysis of Temperature for Water Walls under Flexible Low-Load Conditions

Publication: Journal of Energy Engineering
Volume 149, Issue 5

Abstract

With the development of renewable energy in power generation, a large number of thermal power plants operate under flexible working conditions. To study water wall deformation risk under flexible low-load conditions, a lab-scale opposed firing boiler was built to measure and analyze the temperature and thermal stress of the water wall under low-load flexible operating conditions with several nontypical burner arrangements. The results showed that flame radiation and flue gas convection heat transfer induced a high-temperature zone. Thermal stress was mainly caused by thermal expansion of the metal and expansion or extrusion deformation of other areas. Also, local thermal stress fluctuations and excessive values appeared under variable conditions. In addition, the burners’ symmetrical arrangement in the center effectively reduced thermal stress fluctuations and overall thermal stress under flexible working conditions. Finally, based on the limited temperature measurement points in this experiment, the optimal power parameter α for the inverse distance weighted (IDW) method and the shape parameter ε for the radial basis function (RBF) method were found to make a reasonable interpolation prediction of the temperature distribution of the water wall. This study highlights the recommended burner arrangements under flexible low-load conditions and the optimal parameters of the IDW and the RBF methods for estimating temperature in guiding safe operation of the water wall.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

All data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

This work is supported by the National Key Research and Development Program of China (No. 2021YFC3001803).

References

Ao, Y., N. Li, and Q. Zhou. 2020. “Three-dimensional thermal stress distribution of opposed firing boiler: Numerical study and experimental verification.” J. Energy Eng. 146 (2): 04019039. https://doi.org/10.1061/(ASCE)EY.1943-7897.0000638.
Bauerbach, K., and P. Grammenoudis. 2021. “Fundamental considerations of the effects of flexible operation on the fatigue of power plant components.” Mater. High Temp. 38 (4): 252–261. https://doi.org/10.1080/09603409.2021.1909886.
Bozic, V., S. Cvetkovic, and B. Zivkovic. 2015. “Influence of renewable energy sources on climate change mitigation in Serbia.” Therm. Sci. 19 (2): 411–424. https://doi.org/10.2298/TSCI130221047B.
Dotzauer, M., et al. 2019. “How to measure flexibility: Performance indicators for demand driven power generation from biogas plants.” Renewable Energy 134 (Apr): 135–146. https://doi.org/10.1016/j.renene.2018.10.021.
Fan, Q., S. Hui, S. Zhao, Q. Zhou, X. Chen, and Q. Zhao. 2012. “Thermal stress and strain distributions of a laboratory scale wall fired furnace: A numerical study and experimental verification.” Eng. Fail. Anal. 25 (Oct): 227–237. https://doi.org/10.1016/j.engfailanal.2012.05.021.
Gampe, P., and U. Gampe. 2019. “Flexible power plant operation and its impact on service life and maintenance.” In Proc., 18th Conf. of Power System Engineering, Thermodynamics and Fluid Mechanics. New York: AIP Publishing. https://doi.org/10.1063/1.5138619.
Ghosh, D., H. Roy, A. Saha, and C. Subramanian. 2022. “Failure analysis of boiler water wall tube: A case study from thermal power plant.” J. Fail. Anal. Prev. 22 (1): 203–208. https://doi.org/10.1007/s11668-021-01271-y.
Hou, G., L. Gong, B. Hu, T. Huang, H. Su, C. Huang, G. Zhou, and S. Wang. 2022. “Flexibility oriented adaptive modeling of combined heat and power plant under various heat-power coupling conditions.” Energy 242 (Mar): 122529. https://doi.org/10.1016/j.energy.2021.122529.
Hungerford, Z., A. Bruce, and I. MacGill. 2019. “The value of flexible load in power systems with high renewable energy penetration.” Energy 188 (Dec): 115960. https://doi.org/10.1016/j.energy.2019.115960.
Huuki, H., S. Karhinen, H. Böök, A. V. Lindfors, M. Kopsakangas-Savolainen, and R. Svento. 2020. “Utilizing the flexibility of distributed thermal storage in solar power forecast error cost minimization.” J. Storage Mater. 28 (Apr): 101202. https://doi.org/10.1016/j.est.2020.101202.
Jiang, Y., B. H. Lee, D. H. Oh, and C. H. Jeon. 2022. “Influence of various air-staging on combustion and NOX emission characteristics in a tangentially fired boiler under the 50% load condition.” Energy 244 (Part B): 123167. https://doi.org/10.1016/j.energy.2022.123167.
Ju, L., P. Li, Z. Tan, and W. Wang. 2019. “A dynamic risk aversion model for virtual energy plant considering uncertainties and demand response.” Int. J. Energy Res. 43 (3): 1272–1293. https://doi.org/10.1002/er.4366.
Koohi-Fayegh, S., and M. A. Rosen. 2020. “A review of energy storage types, applications and recent developments.” J. Storage Mater. 27 (Feb): 101047. https://doi.org/10.1016/j.est.2019.101047.
Laskowski, R., A. Smyk, A. Rusowicz, and A. Grzebielec. 2021. “Optimization of the cooling water mass flow rate under variable load of a power unit.” Appl. Therm. Eng. 191 (Jun): 116874. https://doi.org/10.1016/j.applthermaleng.2021.116874.
Li, L., N. Li, D. Wen, Y. Yao, Q. Zhou, and Y. Ao. 2020. “Experimental study on heat transfer process in boilers to predict thermal strain/stress distribution and deformation risk of membrane walls.” Process Saf. Environ. Prot. 138 (Jun): 186–198. https://doi.org/10.1016/j.psep.2020.03.018.
Li, R., and G. C. K. Leung. 2021. “The relationship between energy prices, economic growth and renewable energy consumption: Evidence from Europe.” Energy Rep. 7 (Nov): 1712–1719. https://doi.org/10.1016/j.egyr.2021.03.030.
Liu, D., S.-K. Wang, J.-C. Liu, H. Huang, X.-P. Zhang, Y. Feng, and W.-J. Wang. 2017. “Optimum subsidy to promote electric boiler investment to accommodate wind power.” Sustainability 9 (6): 874. https://doi.org/10.3390/su9060874.
Liu, Z. N., X. Y. Yu, L. F. Jia, Y. S. Wang, Y. C. Song, and H. D. Meng. 2021. “The influence of distance weight on the inverse distance weighted method for ore-grade estimation.” Sci. Rep. 11 (1): 2689. https://doi.org/10.1038/s41598-021-82227-y.
Olabi, A. G., and M. A. Abdelkareem. 2022. “Renewable energy and climate change.” Renewable Sustainable Energy Rev. 158 (Apr): 112111. https://doi.org/10.1016/j.rser.2022.112111.
Peng, X., Q. Wu, Y. Cai, L. Lou, Y. Yu, and Q. Li. 2019. “The application of radial basis function interpolation in reactor core power distribution on-line monitoring.” Ann. Nucl. Energy 132 (Oct): 752–762. https://doi.org/10.1016/j.anucene.2019.06.059.
Ricks, W., J. Norbeck, and J. Jenkins. 2022. “The value of in-reservoir energy storage for flexible dispatch of geothermal power.” Appl. Energy 313 (May): 118807. https://doi.org/10.1016/j.apenergy.2022.118807.
Rousseau, P., and R. Laubscher. 2020. “A thermofluid network-based model for heat transfer in membrane walls of pulverized coal boiler furnaces.” Therm. Sci. Eng. Prog. 18 (Aug): 100547. https://doi.org/10.1016/j.tsep.2020.100547.
Szima, S., and C.-C. Cormos. 2019. “Techno: Economic assessment of flexible decarbonized hydrogen and power co-production based on natural gas dry reforming.” Int. J. Hydrogen Energy 44 (60): 31712–31723. https://doi.org/10.1016/j.ijhydene.2019.10.115.
Taler, D., P. Dzierwa, K. Kaczmarski, and J. Taler. 2022. “Increase the flexibility of steam boilers by optimisation of critical pressure component heating.” Energy 250 (Jul): 123855. https://doi.org/10.1016/j.energy.2022.123855.
Taler, J., P. Dzierwa, M. Jaremkiewicz, D. Taler, K. Kaczmarski, M. Trojan, and T. Sobota. 2019. “Thermal stress monitoring in thick walled pressure components of steam boilers.” Energy 175 (May): 645–666. https://doi.org/10.1016/j.energy.2019.03.087.
Taler, J., D. Taler, K. Kaczmarski, P. Dzierwa, M. Trojan, and T. Sobota. 2018. “Monitoring of thermal stresses in pressure components based on the wall temperature measurement.” Energy 160 (Oct): 500–519. https://doi.org/10.1016/j.energy.2018.07.010.
Wang, W., S. Jing, Y. Sun, J. Liu, Y. Niu, D. Zeng, and C. Cui. 2019. “Combined heat and power control considering thermal inertia of district heating network for flexible electric power regulation.” Energy 169 (Feb): 988–999. https://doi.org/10.1016/j.energy.2018.12.085.
Wang, W., J. Liu, Z. Gan, Y. Niu, and D. Zeng. 2020. “Flexible control of combined heat and power units based on heat-power estimation and coordination.” Int. J. Electr. Power Energy Syst. 123 (Dec): 106261. https://doi.org/10.1016/j.ijepes.2020.106261.
Wang, W., Y. Sun, S. Jing, W. Zhang, and C. Cui. 2018. “Improved boiler-turbine coordinated control of CHP units with heat accumulators by introducing heat source regulation.” Energies 11 (10): 2815. https://doi.org/10.3390/en11102815.
Wang, W., G. Zhang, Y. Niu, Z. Chen, P. Xie, and Z. Chen. 2022. “A new boiler-turbine-heating coordinated control strategy to improve the operating flexibility of CHP units.” Int. J. Control Autom. Syst. 20 (5): 1569–1581. https://doi.org/10.1007/s12555-020-0926-3.
Wei, L., Q. Zhou, Z. Liu, N. Li, L. Li, and Q. Luo. 2021. “Experimental study on the distribution of temperature and deformation in the water walls of an opposed firing boiler under variable load conditions.” J. Energy Eng. 147 (6): 04021040. https://doi.org/10.1061/(ASCE)EY.1943-7897.0000785.
Yu, F., J. Feng, C. Jia, J. Y. Yang, X. Yan, Y. Jin, and Y. Liu. 2020. “A demand-side integrated flexible load regulation optimization strategy for clean energy consumption.” In Vol. 615 of Proc., IOP Conf. Series: Earth and Environmental Science. Bristol, UK: IOP Publishing. https://doi.org/10.1088/1755-1315/615/1/012082.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 149Issue 5October 2023

History

Received: Jan 8, 2023
Accepted: Apr 12, 2023
Published online: Jun 19, 2023
Published in print: Oct 1, 2023
Discussion open until: Nov 19, 2023

Permissions

Request permissions for this article.

ASCE Technical Topics:

Authors

Affiliations

Ph.D. Candidate, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong Univ., Xi’an 710049, China. Email: [email protected]
Professor, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong Univ., Xi’an 710049, China. Email: [email protected]
Jingkao Tan [email protected]
Ph.D. Candidate, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong Univ., Xi’an 710049, China. Email: [email protected]
Associate Professor, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong Univ., Xi’an 710049, China (corresponding author). Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share