Collaborative Planning for Stacking and Installation of Prefabricated Building Components Regarding Crane-Collision Avoidance
Publication: Journal of Construction Engineering and Management
Volume 149, Issue 6
Abstract
Site stacking of the prefabricated building components (PBC) should be planned in coordination with installation schedule and other dynamic constraints to improve the overall construction efficiency. This study explores the collaborative planning for stacking and installation of the PBCs (CPSIP) by avoiding collision of the tower cranes that are in the overlapping area and operated simultaneously with the objective of minimizing the prefabricated construction duration. The CPSIP problem, crane-collision cases, collision-avoiding strategy, and multiphase dynamic optimization strategy are analyzed. Then the optimization model for the CPSIP problem subject to the crane-collision avoiding and other dynamic constraints is proposed, and the binary particle swarm optimization (PSO) algorithm is utilized to solve the optimization model for the CPSIP problem. A case study is presented to demonstrate and justify the developed method for obtaining the CPSIP. This study contributes to the knowledge and methodology for achieving the CPSIP by avoiding crane-collision, thus improving efficiency of the prefabricated construction while promoting safety.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.
Acknowledgments
This project was supported by the National Natural Science Foundation of China (Project No. 71972167) and the “Pioneer” and “Leading Goose” R&D Program of Zhejiang (Project No. 2022C01130).
References
Andayesh, M., and F. Sadeghpour. 2013. “Dynamic site layout planning through minimization of total potential energy.” Autom. Constr. 31 (Apr): 92–102. https://doi.org/10.1016/j.autcon.2012.11.039.
Arshinder, K., A. Kanda, and S. G. Deshmukh. 2011. “A review on supply chain coordination: Coordination mechanisms, managing uncertainty and research directions.” In Supply chain coordination under uncertainty. Berlin: Springer.
Cai, P., I. Chandrasekaran, J. Zheng, and Y. Cai. 2018. “Automatic path planning for dual-crane lifting in complex environments using a prioritized multiobjective PGA.” IEEE Trans. Ind. Inf. 14 (3): 829–845. https://doi.org/10.1109/TII.2017.2715835.
Chen, Y., Q. Zeng, X. Zheng, B. Shao, and L. Jin. 2022. “Safety supervision of tower crane operation on construction sites: An evolutionary game analysis.” Saf. Sci. 152: 105578.
Cheng, M. Y., and N. W. Chang. 2018. “Dynamic construction material layout planning optimization model by integrating 4D BIM.” Eng. Comput. 35 (2): 703–720. https://doi.org/10.1007/s00366-018-0628-0.
Dasović, B., M. Galić, and U. Klanšek. 2019. “Active BIM approach to optimize work facilities and tower crane locations on construction sites with repetitive operations.” Buildings 9 (1): 21. https://doi.org/10.3390/buildings9010021.
Dawood, N., and R. Marasini. 2001. “Stockyard layout planning and management for the precast concrete products industry.” Log. Inf. Manage. 14 (5): 328–337. https://doi.org/10.1108/EUM0000000006245.
Derakhshanasl, A., and K. Y. Wong. 2017. “Solving unequal-area static and dynamic facility layout problems using modified particle swarm optimization.” J. Intell. Manuf. 28 (Feb): 1317–1336. https://doi.org/10.1007/s10845-015-1053-5.
Goh, J., S. Hu, and Y. Fang. 2019. “Human-in-the-loop simulation for crane lift planning in modular construction on-site assembly.” In Computing in civil engineering 2019: Visualization, information modeling, and simulation, 71–78. Reston, VA: ASCE.
Han, S. H., A. Bouferguene, M. Al-Hussein, and U. Hermann. 2017. “A 3D-based crane evaluation system for mobile crane operation selection on modular-based heavy construction sites.” J. Constr. Eng. Manage. 143 (9): 04017060. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001360.
Hassan, R., B. Cohanim, O. De Weck, and G. Venter. 2005. “A comparison of particle swarm optimization and the genetic algorithm.” In Proc., 46th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conf. Austin, TX: American Institute of Aeronautics and Astronautics. https://doi.org/10.2514/6.2005-1897.
Hattab, M. A., E. Zankoul, M. Barakat, and F. Hamzeh. 2018. “Crane overlap and operational flexibility: Balancing utilization, duration, and safety.” Constr. Innov. 18 (1): 43–63. https://doi.org/10.1108/CI-11-2016-0062.
Hattab, M. A., E. Zankoul, and F. R. Hamzeh. 2017. “Near-real-time optimization of overlapping tower crane operations: A model and case study.” J. Comput. Civ. Eng. 31 (4): 16. https://doi.org/10.1061/(ASCE)CP.1943-5487.0000666.
Hong, W. K., G. Lee, S. Lee, and S. Kim. 2014. “Algorithms for in-situ production layout of composite precast concrete members.” Autom. Constr. 41 (Sep): 50–59. https://doi.org/10.1016/j.autcon.2014.02.005.
Hu, S. B., Y. H. Fang, and H. L. Guo. 2021. “A practicality and safety-oriented approach for path planning in crane lifts.” Autom. Constr. 127 (Jun): 103695. https://doi.org/10.1016/j.autcon.2021.103695.
Hyun, H., M. Park, D. Lee, and J. Lee. 2021. “Tower crane location optimization for heavy unit lifting in high-rise modular construction.” Buildings 11 (3): 121. https://doi.org/10.3390/buildings11030121.
Ji, Y., and F. Leite. 2020. “Optimized planning approach for multiple tower cranes and material stacking yards using mixed-integer programming.” J. Constr. Eng. Manage. 146 (3): 04020007. https://doi.org/10.1061/(ASCE)CO.1943-7862.0001781.
Kachitvichyanukul, V. 2012. “Comparison of three evolutionary algorithms: GA, PSO, and DE.” Ind. Eng. Manage. Syst. 11 (3): 215–223. https://doi.org/10.7232/iems.2012.11.3.215.
Kaveh, A., and Y. Vazirinia. 2017. “Tower cranes and supply points locating problem using CBO, ECBO, and VPS.” Int. J. Optim. Civ. Eng. 7 (3): 393–411. https://doi.org/10.48550/arXiv.1811.05963.
Kennedy, J. 2006. “Swarm intelligence.” In Handbook of nature-inspired and innovative computing. Berlin: Springer.
Khodabandelu, A., J. W. Park, and C. Arteaga. 2020. “Crane operation planning in overlapping area through dynamic supply selection.” Autom. Constr. 117 (10): 103253. https://doi.org/10.1016/j.autcon.2020.103253.
Kumar, G., and R. N. Banerjee. 2012. “An implementation strategy for collaboration in supply chain: An investigation and suggestions.” Int. J. Serv. Oper. Manage. 11 (4): 407–427. https://doi.org/10.1504/IJSOM.2012.046077.
Kumar, S. S., and J. C. Cheng. 2015. “A BIM-based automated site layout planning framework for congested construction sites.” Autom. Constr. 59 (Jun): 24–37. https://doi.org/10.1016/j.autcon.2015.07.008.
Li, X., H. L. Chi, P. Wu, and G. Q. Shen. 2020. “Smart work packaging-enabled constraint-free path re-planning for tower crane in prefabricated products assembly process.” Adv. Eng. Inf. 43 (Jan): 101008. https://doi.org/10.1016/j.aei.2019.101008.
Li, Z., G. Q. Shen, and X. Xue. 2014. “Critical review of the research on the management of prefabricated construction.” Habitat Int. 43 (Jul): 240–249. https://doi.org/10.1016/j.habitatint.2014.04.001.
Marzouk, M., and A. Abubakr. 2016. “Decision support for tower crane selection with building information models and genetic algorithms.” Autom. Constr. 61 (9): 1–15. https://doi.org/10.1016/j.autcon.2015.09.008.
Olearczyk, J., M. Al-Hussein, and A. Bouferguène. 2014. “Evolution of the crane selection and on-site utilization process for modular construction multilifts.” Autom. Constr. 43 (8): 59–72. https://doi.org/10.1016/j.autcon.2014.03.015.
Oral, E. L., G. Mistikoglu, and E. Erdis. 2003. “JIT in developing countries—A case study of the Turkish prefabrication sector.” Build. Environ. 38 (6): 853–860. https://doi.org/10.1016/S0360-1323(03)00021-0.
Pheng, L. S., and C. J. Chuan. 2001. “Just-in-time management of precast concrete components.” J. Constr. Eng. Manage. 127 (6): 494–501. https://doi.org/10.1061/(ASCE)0733-9364(2001)127:6(494).
Rezazadeh, H., M. Ghazanfari, M. Saidi-Mehrabad, and S. J. Sadjadi. 2009. “An extended discrete particle swarm optimization algorithm for the dynamic facility layout problem.” J. Zhejiang Univ. Sci. A 10 (4): 520–529. https://doi.org/10.1631/jzus.A0820284.
Riga, K., K. Jahr, C. Thielen, and A. Borrmann. 2020. “Mixed integer programming for dynamic tower crane and storage area optimization on construction sites.” Autom. Constr. 120 (Mar): 103259. https://doi.org/10.1016/j.autcon.2020.103259.
Sadeghpour, F., and M. Andayesh. 2015. “The constructs of site layout modeling: An overview.” Can. J. Civ. Eng. 42 (3): 199–212. https://doi.org/10.1139/cjce-2014-0303.
Shi, Y., and R. C. Eberhart. 1998. “Parameter selection in particle swarm optimization.” In Proc., Int. Conf. on Evolutionary Programming. Berlin: Springer.
Taghaddos, H., U. Hermann, and A. Abbasi. 2018. “Automated crane planning and optimization for modular construction.” Autom. Constr. 95 (Nov): 219–232. https://doi.org/10.1016/j.autcon.2018.07.009.
Trelea, I. C. 2003. “The particle swarm optimization algorithm: Convergence analysis and parameter selection.” Inf. Process. Lett. 85 (6): 317–325. https://doi.org/10.1016/S0020-0190(02)00447-7.
Trevino, C., and M. Abdel-Raheem. 2017. “Single tower crane allocation using ant colony optimization.” Comput. Civ. Eng. 2017 (1): 132–140. https://doi.org/10.1061/9780784480847.017.
Wu, K., B. D. Soto, and F. Zhang. 2020. “Spatio-temporal planning for tower cranes in construction projects with simulated annealing.” Autom. Constr. 111 (Feb): 103060. https://doi.org/10.1016/j.autcon.2019.103060.
Younes, A., and M. Marzouk. 2018. “Tower cranes layout planning using agent-based simulation considering activity conflicts.” Autom. Constr. 93 (13): 348–360. https://doi.org/10.1016/j.autcon.2018.05.030.
Yuan, S. C., C. F. Wang, H. Xue, F. An, and D. H. Wang. 2014. “The optimized design of tower crane hoisting system based on the improved particle swarm optimization algorithm.” Appl. Mech. Mater. 548 (8): 444–448. https://doi.org/10.4028/www.scientific.net/AMM.548-549.444.
Zhang, H., H. Li, and C. M. Tam. 2006. “Permutation-based particle swarm optimization for resource-constrained project scheduling.” J. Comput. Civ. Eng. 20 (2): 141–149. https://doi.org/10.1061/(ASCE)0887-3801(2006)20:2(141).
Zhang, H., and L. Yu. 2022. “Site layout planning for prefabricated components subject to dynamic and interactive constraints.” Autom. Constr. 126 (18): 103693. https://doi.org/10.1016/j.autcon.2021.103693.
Zhang, Z., and W. Pan. 2020. “Lift planning and optimization in construction: A thirty-year review.” Autom. Constr. 118 (Apr): 103271. https://doi.org/10.1016/j.autcon.2020.103271.
Zhang, Z., and W. Pan. 2021. “Multi-criteria decision analysis for tower crane layout planning in high-rise modular integrated construction.” Autom. Constr. 127 (13): 103709. https://doi.org/10.1016/j.autcon.2021.103709.
Zhu, A., Z. Zhang, and W. Pan. 2022. “Crane-lift path planning for high-rise modular integrated construction through metaheuristic optimization and virtual prototyping.” Autom. Constr. 141 (2): 104434. https://doi.org/10.1016/j.autcon.2022.104434.
Information & Authors
Information
Published In
Copyright
© 2023 American Society of Civil Engineers.
History
Received: Jul 22, 2022
Accepted: Dec 19, 2022
Published online: Mar 25, 2023
Published in print: Jun 1, 2023
Discussion open until: Aug 25, 2023
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.
Cited by
- Hao Wang, Qigui Yang, Quan Liu, Chunju Zhao, Wei Zhou, Automatic Planning for Cable Crane Operations in Concrete Dam Construction, Journal of Construction Engineering and Management, 10.1061/JCEMD4.COENG-15107, 150, 12, (2024).
- Mun On Wong, Zhiqian Zhang, Wei Pan, Multiuser Virtual Reality-Enabled Collaborative Heavy Lift Planning in Construction, Journal of Construction Engineering and Management, 10.1061/JCEMD4.COENG-14102, 150, 4, (2024).
- Xin Ning, Xiaobin Ye, Hongyang Li, Darmicka Rajendra, Martin Skitmore, Evolutionary Game Analysis of Optimal Strategies for Construction Stakeholders in Promoting the Adoption of Green Building Technology Innovation, Journal of Construction Engineering and Management, 10.1061/JCEMD4.COENG-14071, 150, 5, (2024).