Technical Papers
Aug 28, 2024

Mechanical Properties of a Novel Ultraductile Composite Bar with Spirally Wound FRP Strands

Publication: Journal of Composites for Construction
Volume 28, Issue 6

Abstract

Enhancing the strength and ductility of metallic materials simultaneously is crucial for numerous industrial applications, yet it remains a formidable challenge due to the typical trade-off between these two properties. This study introduces an innovative approach to surmount this challenge by employing a composite bar design that leverages necking inhibition mechanisms for simultaneous improvements in both strength and ductility. The composite bars, comprising aluminum cores reinforced with spirally wound fiber-reinforced polymer (FRP) strands, were fabricated in various configurations to investigate different necking behaviors. Through uniaxial testing, the composite bars exhibited notable increases in both strength and ductility, attributed to the strategic design of the FRP winding angle and FRP content. This design effectively modulates the necking behavior, thereby enhancing the composite bars’ mechanical properties. Analysis of the strain distribution further elucidated the role of the spiral FRP strands in necking prevention. The composite bar design method outlined in this study offers a viable strategy for enhancing the mechanical performance of metallic materials, significantly reducing the risk of abrupt failure under high loads and deformations.

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Data Availability Statement

All data that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The work described in this paper was financially supported by the National Natural Science Foundation of China (Grant No. 52078299) and the Shenzhen Science and Technology Program (Grant No. KQTD20200820113004005).

Notation

The following symbols are used in this paper:
Ab
instantaneous sectional area of the metallic bar (mm2);
Afrp
total cross-sectional area of the FRP strands (mm2);
d
diameter of the metallic bar (mm);
Ea
Young’s modulus of adhesive (MPa);
Efrp
Young’s modulus of FRP (MPa);
Efrp1
first elastic module of PET FRP (MPa);
Efrp2
second elastic module of PET FRP (MPa);
Esteel
Elastic modulus of A6061 (MPa);
ea
elongation of adhesive;
F
cumulative load resistance (kN);
fca
compression strength of adhesive (MPa);
ffrp
tensile strength of PET FRP (MPa);
fta
tensile strength of adhesive (MPa);
fu
peak strength of metallic bar (MPa);
fy
yield strength of metallic bar (MPa);
Ma
flexure strength of adhesive (MPa);
Pu
peak load (kN);
rb
initial radius of the metallic bar (mm);
rp
distance between the center of the FRP strands and the center of the bare bar (mm);
tfrp
nominal thickness of PET FRP sheets (mm);
ɛb
local axial strain at necking region;
ɛf
tensile strain of PET FRP strands;
ɛfrp
rupture strain of PET FRP from coupon tests;
ɛn
ultimate fracture strain of metallic bar;
ɛs
ultimate engineering strain;
ɛtran
transition strain of PET FRP;
θs
spiral angle of PET FRP strands (°);
θs0
initial spiral angle of PET FRP strands (°); and
σb
true stress at the necking position (MPa).

References

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Go to Journal of Composites for Construction
Journal of Composites for Construction
Volume 28Issue 6December 2024

History

Received: Dec 1, 2023
Accepted: Jun 10, 2024
Published online: Aug 28, 2024
Published in print: Dec 1, 2024
Discussion open until: Jan 28, 2025

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Associate Professor, Guangdong Provincial Key Laboratory of Durability for Marine Civil Engineering, Shenzhen Univ., Shenzhen 518060, China. ORCID: https://orcid.org/0000-0003-0933-7526. Email: [email protected]
Professor, Guangdong Provincial Key Laboratory of Durability for Marine Civil Engineering, Shenzhen Univ., Shenzhen 518060, China; Professor, School of Engineering, Royal Melbourne Institute of Technology Univ., 376-392 Swanston St., Melbourne, VIC 3001, Australia (corresponding author). ORCID: https://orcid.org/0000-0002-3970-3999. Email: [email protected]; [email protected]

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