Technical Papers
Jul 28, 2014

Investigation and Retrofit of Distortion-Induced Fatigue Cracks in a Double-Deck Cantilever-Suspended Steel Truss Bridge

Publication: Journal of Structural Engineering
Volume 141, Issue 1

Abstract

This paper discusses a comprehensive investigation and retrofit for extensive fatigue cracks in the end connections of floor beams on a double-deck, cantilever-suspended steel truss bridge. The investigation involved three-dimensional (3D) finite-element analyses using global and local models, field measurement of strains and displacements due to live load and temperature, laboratory testing of steel samples for material properties and high-stress low-cycle fatigue characteristics, as well as development of an effective retrofit based on the analytical, experimental, and field testing results. It was concluded that the cracks were a result of distortion induced fatigue in the floor beam web due to interactive deformations of the global structural system under live load and temperature variations. The retrofit entailed removing the fatigue susceptible weld terminations and reinforcing local areas of the floor beam web for out-of-plane distortion. Construction of the fatigue retrofit was completed in July 2011. The repaired structure has performed satisfactorily since then.

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Acknowledgments

The authors would like to acknowledge other participants who contributed to the project: Mr. John Lang, Mr. Brian Guzas, Mr. Mehul Dave, Dr. Piotr Podhorecki, Dr. Frank Russo, and Dr. Rob Connor. Also acknowledged are PennDoT staff: Mr. Thomas Macioce, Ms. Kristin Langer, Mr. Henry Berman, and Mr. Peter Berg.

References

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Mahmoud, H. N., and Connor, R. J. (2005). “Field monitoring prototype retrofits of floor beam connections on the I-95 Girard Point Bridge.”, Lehigh Univ., Bethlehem, PA.
Russo, F. M., Beecher, J. B., and Lang, J. W. (2006). “Diagnosis and retrofit of floor beam to truss connections in the double deck Girard Point Bridge.” 1st Int. Conf. on Fatigue and Fracture in the Infrastructure, Lehigh Univ., Philadelphia, PA.

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Information

Published In

Go to Journal of Structural Engineering
Journal of Structural Engineering
Volume 141Issue 1January 2015

History

Received: Jun 3, 2013
Accepted: May 7, 2014
Published online: Jul 28, 2014
Discussion open until: Dec 28, 2014
Published in print: Jan 1, 2015

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Authors

Affiliations

Y. Edward Zhou [email protected]
National Practice Leader, Bridge Instrumentation and Evaluation, URS Corporation, Hunt Valley, MD 21030 (corresponding author). E-mail: [email protected]
Jason B. Beecher
Project Manager, Gannett Fleming, Inc., Audubon, PA 19403; formerly, URS Corporation, Fort Washington, PA 19034.
Mark R. Guzda
Structural Engineer, Bridges, URS Corporation, Hunt Valley, MD 21030.
David R. Cunningham II
Structural Engineer, Bridges, URS Corporation, Columbus, OH 43215.

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