Abstract

This paper describes an investigation into the use of advanced manufacturing techniques for the creation of a new class of intermeshed steel connections that rely on neither welding nor bolting. The project detailed herein lays the groundwork to transform the steel building construction industry by advancing the underlying science and engineering precepts for intermeshed connections created from precise, volumetric cutting. The proposed system enhances the integration between design, fabrication, and installation. Fully automated, precise, volumetric cutting of open steel sections poses challenges regarding the load-transfer mechanisms and failure modes for intermeshed connections. Implementation of the intermeshed connection would cause a discontinuity in the beam; therefore, the effects of such a configuration on the behavior of the steel frame are investigated in the current paper. Load resistance and design of these connections are also explored with physical tests and finite element modeling to investigate the mechanics of intermeshed connections, including stress and strain concentrations, fracture and failure modes, and connection geometry optimization.

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Data Availability Statement

Some or all data, models, or code generated or used during the study are available in a repository or online in accordance with funder data-retention policies (https://www.isec-society.org/ISEC_PRESS/ISEC_10/pdf/STR-80.pdf). Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request (sections “Moment Frames with Intermeshed Connection” and “Side-Intermeshed Connection” of this paper).

Acknowledgments

The authors gratefully acknowledge the financial support provided by the National Science Foundation (NSF) through Grant No. CMMI-1563115, by the Science Foundation Ireland through Grant No. SFI/15/US/B3234, by the Department for the Economy (DfE) and Invest Northern Ireland (InvestNI) through Grant No. USI-096, and by Enterprise Ireland through Grant No. CF20160454. The authors are very grateful to the AISC for donating the steel beams, angles, and plates that were used to build the test specimens. The authors also express their appreciation to the Department of Civil, Environmental, and Geo- Engineering at the University of Minnesota for providing the fourth author (Ramzi Labbane) a departmental fellowship. Lastly, the authors would like to thank Grunau Metals and Am-Tec Designs, the manufacturers that fabricated the beams and angles, respectively.

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Go to Practice Periodical on Structural Design and Construction
Practice Periodical on Structural Design and Construction
Volume 26Issue 1February 2021

History

Received: Jan 31, 2020
Accepted: Jun 5, 2020
Published online: Oct 13, 2020
Published in print: Feb 1, 2021
Discussion open until: Mar 13, 2021

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Authors

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Ph.D. Candidate, Dept. of Civil, Environmental and Geo-Engineering, Univ. of Minnesota, 500 Pillsbury Dr. S.E., Minneapolis, MN 55455 (corresponding author). ORCID: https://orcid.org/0000-0003-2210-9691. Email: [email protected]
Arturo E. Schultz, A.M.ASCE https://orcid.org/0000-0001-5311-8000
Professor, Dept. of Civil and Environmental Engineering, Univ. of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78255; formerly, Dept. of Civil, Environmental and Geo-Engineering, Univ. of Minnesota, 500 Pillsbury Dr. S.E., Minneapolis, MN 55455. ORCID: https://orcid.org/0000-0001-5311-8000
Jia-Liang Le, M.ASCE
Associate Professor, Dept. of Civil, Environmental and Geo-Engineering, Univ. of Minnesota, 500 Pillsbury Dr. S.E., Minneapolis, MN 55455.
Ramzi Labbane
M.Sc. Graduate, Dept. of Civil, Environmental and Geo-Engineering, Univ. of Minnesota, 500 Pillsbury Dr. S.E., Minneapolis, MN 55455.
Debra F. Laefer
Professor, Center for Urban Science and Progress and Dept. of Civil and Urban Engineering, Tandon School of Engineering, New York Univ., 370 Jay St., 12th Floor, Brooklyn, NY 11201; Professor, School of Civil Engineering, Univ. College Dublin, Richview Newstead Block A, Belfield, Dublin D04 V1W8, Ireland.
Salam Al-Sabah
Research Fellow, School of Civil Engineering, Univ. College Dublin, Richview Newstead Block A, Belfield, Dublin D04 V1W8, Ireland.
Linh Truong-Hong
Researcher, Dept. of Geoscience and Remote Sensing, Delft Univ. of Technology, 2628 CN Delft, Netherlands.
Minh Phuoc Huynh
Research Fellow, School of Civil Engineering, Univ. College Dublin, Richview Newstead Block A, Belfield, Dublin D04 V1W8, Ireland.
Patrick McGetrick
Lecturer, School of Engineering, Alice Perry Engineering Building, National Univ. of Ireland Galway, Galway H91 HX31, Ireland.
Tony Martin
Lecturer, School of Natural and Built Environment, Queen’s Univ. Belfast, Stranmillis Rd., Belfast BT9 5AG, UK.
Ph.D. Candidate, School of Natural and Built Environment, Queen’s Univ. Belfast, Stranmillis Rd., Belfast BT9 5AG, UK. ORCID: https://orcid.org/0000-0002-3988-577X

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