Technical Papers
Feb 23, 2021

Root Cause Analysis for a Burst Steam Pipe in a Petrochemical Plant

Publication: Journal of Pipeline Systems Engineering and Practice
Volume 12, Issue 2

Abstract

Steam pipe failure is a problem that may affect refinery production and personal safety. It has practical significance for engineers who need to find out how to prevent such failure. This paper reports on a pipe bursting accident in a steam network. An investigation to identify the root causes of the failed steam pipe was carried out by macro inspections, chemical composition analysis, metallographic microscopy, scanning electron microscope (SEM) images, and energy dispersive spectroscope (EDS) analysis. The results showed that the chemical composition and mechanical properties were within the related standards, a combination of the ratchet effect and material creep causing the pipe wall thinning was the major failure root, and spheroidization of pearlite in the material also contributed to the failure.

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Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

The authors would like to acknowledge the support provided by the Guangdong Science and Technology Innovation Strategy (Grant No. 2018KJ011).

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Go to Journal of Pipeline Systems Engineering and Practice
Journal of Pipeline Systems Engineering and Practice
Volume 12Issue 2May 2021

History

Received: Jul 23, 2020
Accepted: Nov 20, 2020
Published online: Feb 23, 2021
Published in print: May 1, 2021
Discussion open until: Jul 23, 2021

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Lecturer, School of Petroleum Engineering, Guangdong Univ. of Petrochemical Technology, 139 Guandu Second Rd., Maonan District, Maoming, Guangdong Province 525099, China. Email: [email protected]
Yunrong Lyu [email protected]
Professor, Guangdong Provincial Key Lab of Petrochemical Equipment Fault Diagnosis, Guangdong Univ. of Petrochemical Technology, 139 Guandu Second Rd., Maonan District, Maoming, Guangdong Province 525099, China (corresponding author). Email: [email protected]
Zhaorong He [email protected]
Senior Researcher, School of Mechanical and Electrical Engineering, Guangdong Univ. of Petrochemical Technology, 139 Guandu Second Rd., Maonan District, Maoming, Guangdong Province 525099, China. Email: [email protected]
Guangpei Cong
Senior Researcher, Guangdong Provincial Engineering Technology Research Centre of Petrochemical Corrosion and Safety, Guangdong Univ. of Petrochemical Technology, 139 Guandu Second Rd., Maonan District, Maoming, Guangdong Province 525099, China.
Senior Lecturer, Dept. of Chemical and Materials Engineering, Univ. of Auckland, 5 Grafton Rd., Auckland 1010, New Zealand. ORCID: https://orcid.org/0000-0002-3380-0114. Email: [email protected]; [email protected]

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