Technical Papers
Apr 30, 2019

Interaction between an Aramid-Reinforced Flexible Composite Liner and a Carbon Steel Pipeline Containing Corrosion Defects

Publication: Journal of Pipeline Systems Engineering and Practice
Volume 10, Issue 3

Abstract

Internal corrosion in carbon steel pipelines is a serious challenge in the oil and gas industry. Conventional rehabilitation techniques used to stop corrosion losses and prolong the life of pipelines use an internal lining system to isolate the corrosive medium from the inner surface of the host pipe. A recent lining technology based on an aramid-reinforced flexible polymer composite liner has been successfully installed in several pipelines. It has been theorized that the added inherent strength of the liner due to the aramid reinforcement can give rise to an increased burst pressure level of the corroded pipeline. Hence, the objective of the study is to investigate, with aid of a nonlinear finite-element (FE) model, the potential structural enhancement, e.g., increase in burst pressure level of the combined liner-carbon steel pipeline system. The mechanical response of the three layers of the liner were determined experimentally and implemented in the FE model. Two different carbon steel pipelines with various internal corrosion defects were considered, and the burst pressure levels before and after installation of the liner were determined with the FE model. The results show that it is possible to achieve an increase in the burst pressure level when this liner is installed. It is concluded that this new liner can serve as a corrosive protective barrier, and in some cases provide structural enhancement to the combined pipe-liner system.

Get full access to this article

View all available purchase options and get full access to this article.

References

Alang, N. A., N. A. Razak, K. A. Shafie, and A. Sulaiman. 2013. “Finite element analysis on burst pressure of steel pipes with corrosion defects.” In Proc., 13th Int. Conf. on Fracture (ICF 2013), 3733–3742. Beijing: Chinese Society of Theoretical and Applied Mechanics.
API (American Petroleum Institute). 2007. Fitness for service. 2nd ed. API 579-1/ASME FFS-1. Washington, DC: API.
ASME. 1991. Manual for determining the remaining strength of corroded pipelines: A supplement to ASME B31 code for pressure piping. ASME B31G. New York: ASME.
ASTM. 2010. Standard test method for tensile properties of plastics. ASTM D638. West Conshohocken, PA: ASTM.
Barsoum, I., J. Dymock, R. Walters, and A. Seibi. 2018. “Finite-element analysis of the installation process of a novel corrosion protective Kevlar-reinforced flexible composite liner.” J. Pipeline Syst. Eng. Pract. 9 (4): 04018022. https://doi.org/10.1061/(ASCE)PS.1949-1204.0000346.
Barsoum, I., F. Khan, A. Molki, and A. Seibi. 2014. “Modeling of ductile crack propagation in expanded thin-walled 6063-T5 aluminum tubes.” Int. J. Mech. Sci. 80: 160–168. https://doi.org/10.1016/j.ijmecsci.2014.01.012.
Boot, J. C., and M. M. Naqvi. 1998. “Structural considerations for thermoplastic pipe linings used for transport of aggressive hydrocarbons.” Plast. Rubber Compos. Process. Appl. 27: 424–429.
Boot, J. C., and I. L. Toropova. 1999. “Polyethylene thin-walled linings for water mains: Development of structural design guidelines.” Tunnelling Underground Space Technol. 14 (2): 13–28. https://doi.org/10.1016/S0886-7798(00)00022-5.
Chiodo, M. S. G., and C. Ruggieri. 2010. “Burst pressure predictions of corroded pipelines with long defects: Failure criteria and validation.” In Proc., 2009 ASME Pressure Vessels and Piping Conf., 1167–1176. New York: ASME.
DNV (Det Norske Veritas). 2010. Corroded pipelines. DNV-RP-F101. Høvik, Norway: DNV.
Dotta, F., and C. Ruggieri. 2004. “Structural integrity assessments of high pressure pipelines with axial flaws using a micromechanics model.” Int. J. Press. Vessels Pip. 81 (9): 761–770. https://doi.org/10.1016/j.ijpvp.2004.04.004.
Hosseini-Toudeshky, H., and E. Fadaei. 2012. “Effects of composite patch geometry on collapse load of pressurized steel pipes with internal longitudinal flaws.” In Proc., 2012 Int. Conf. on Mechanical Engineering and Materials (ICMEM 2012), 381–386. Zurich, Switzerland: Trans Tech Publications.
Karuppanan, S., A. S. Aminudin, and A. A. Wahab. 2012. “Burst pressure estimation of corroded pipeline with interacting defects using finite element analysis.” J. Appl. Sci. 12 (24): 2626–2630. https://doi.org/10.3923/jas.2012.2626.2630.
Maarefdoust, M., and P. Akbarzade. 2012. “Limit load finite element analysis of thick-walled cylinders with surface cracks under combined internal pressure and axial tension.” In Proc., 2011 2nd Int. Conf. on Material and Manufacturing Technology (ICMMT 2011), 416–420. Zurich, Switzerland: Trans Tech Publications.
Mason, J. F. 1998. “Pipe liners for corrosive high-temperature oil and gas production applications.” Mater. Perform. 37: 34–40.
Netto, T. A., U. S. Ferraz, and S. F. Estefen. 2005. “The effect of corrosion defects on the burst pressure of pipelines.” J. Constr. Steel Res. 61 (8): 1185–1204. https://doi.org/10.1016/j.jcsr.2005.02.010.
Ogden, R. W. 1984. Non-linear elastic deformation. New York: Dover Publications.
Oh, C. K., Y. J. Kim, J. H. Baek, Y. P. Kim, and W. S. Kim. 2007. “Ductile failure analysis of API X65 pipes with notch-type defects using a local fracture criterion.” Int. J. Press. Vessels Pip. 84 (8): 512–525. https://doi.org/10.1016/j.ijpvp.2007.03.002.
Oh, C. S., N. H. Kim, Y. J. Kim, J. H. Baek, Y. P. Kim, and W. S. Kim. 2011. “A finite element ductile failure simulation method using stress-modified fracture strain model.” Eng. Fract. Mech. 78 (1): 124–137. https://doi.org/10.1016/j.engfracmech.2010.10.004.
Slack, M. 1992. “Polyethylene liners for internal rehabilitation of oil pipelines.” Mater. Perform. 3 (3): 49–52.
Staat, M. 2005. “Local and global collapse pressure of longitudinally flawed pipes and cylindrical vessels.” Int. J. Press. Vessels Pip. 82 (3): 217–225. https://doi.org/10.1016/j.ijpvp.2004.07.022.
Walters, R. 2014. “Conquering subsea corrosion.” In Proc., World Pipelines. Surrey, UK: Palladian Publications.

Information & Authors

Information

Published In

Go to Journal of Pipeline Systems Engineering and Practice
Journal of Pipeline Systems Engineering and Practice
Volume 10Issue 3August 2019

History

Received: May 25, 2017
Accepted: Jan 7, 2019
Published online: Apr 30, 2019
Published in print: Aug 1, 2019
Discussion open until: Sep 30, 2019

Permissions

Request permissions for this article.

Authors

Affiliations

Imad Barsoum [email protected]
Associate Professor, Dept. of Mechanical Engineering, Khalifa Univ., P.O. Box 2533, Abu Dhabi, UAE (corresponding author). Email: [email protected]
Jim Dymock
Project Manager, Anticorrosion Protective Systems, Dubai Investments Park 2, P.O. Box 8091, Dubai, UAE.
Robert Walters
Chairman, Anticorrosion Protective Systems, Dubai Investments Park 2, P.O. Box 8091, Dubai, UAE.

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share