Abstract

Different fine materials that constitute either industrial or mining by-products were incorporated as filler materials in self-compacting (SC) mortars, aiming at improving their sustainability. More specifically, two common by-products of the cement industry—cement kiln dust (CKD) and bypass dust (BPD)—were evaluated together with the fine content (PeP) of residuals of perlite mining (RoM) before and after further grinding or thermal treatment, yielding the fine material products μ-silica (MS) and expanded perlite (EP), respectively. The five by-products, two limestone fillers (MP20/80), and pumice were incorporated in SC mortars, for which the last two types served as reference fillers. The effect of all fillers on the rheology, strength, and hydration of the mortars was comparatively evaluated with respect to their nature, size, shape, and inherent pozzolanic reactivity. The results illustrated that all prepared mixtures achieved the rheological criteria of self-compaction, developing satisfactory strength and altered hydration heat. The examined by-products proved to be equivalent alternative fillers for SC mortars, increasing their sustainability, which is significantly burdened with the increased grinding needs of the limestone fillers.

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Data Availability Statement

All data, models, and code generated or used during the study appear in the published article.

Acknowledgments

The authors sincerely thank the technical staff of all involved NTUA laboratories (Civil Engineering, Chemical Engineering, Mining & Metallurgical Engineering) and the Research Innovation and Quality department of TITAN Cement Group for providing access to their laboratory facilities. Special thanks are also due to Domylco Ltd and Dionyssomarble S.A., which kindly provided the necessary materials.

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Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 34Issue 12December 2022

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Received: Nov 18, 2021
Accepted: Mar 21, 2022
Published online: Sep 19, 2022
Published in print: Dec 1, 2022
Discussion open until: Feb 19, 2023

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Ph.D. Candidate, School of Civil Engineering, National Technical Univ. of Athens, 5 Iroon Polytechniou, Zografou GR15773, Greece. ORCID: https://orcid.org/0000-0001-8875-0612. Email: [email protected]
Associate Professor, School of Civil Engineering, National Technical Univ. of Athens, 5 Iroon Polytechniou, Zografou GR15773, Greece (corresponding author). ORCID: https://orcid.org/0000-0001-5947-1331. Email: [email protected]
Graduate Student, School of Civil Engineering, National Technical Univ. of Athens, 5 Iroon Polytechniou, Zografou GR15773, Greece. ORCID: https://orcid.org/0000-0002-4197-2100. Email: [email protected]
Panagiotis Angelopoulos [email protected]
Senior Researcher, School of Mining and Metallurgical Engineering, National Technical Univ. of Athens, 5 Iroon Polytechniou, Zografou GR15773, Greece. Email: [email protected]
Ioannis Marinos [email protected]
Technical Consultant, TITAN Cement Company S.A., 22A Halkidos Str., Athens GR11143, Greece. Email: [email protected]

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