Technical Papers
Oct 21, 2021

Modeling of Corrosion Pit Growth in Buried Steel Pipes

Publication: Journal of Materials in Civil Engineering
Volume 34, Issue 1

Abstract

A review of the published literature shows that although intensive research has been conducted on corrosion of steel in soils, accurate prediction of corrosion pit growth remains a serious challenge. This study aimed to develop a new model for predicting the maximum pit depth in buried steel pipes and verify it with data obtained from actual corrosion measurements in the field. A method was developed that integrates advanced data mining techniques, shape descriptive modeling, and evolutionary polynomial regression in deriving the underlying relationships between corrosion-influencing factors and model parameters. It was found that the area effect ψ is closely related to the ion content of the soil (Na+,K+, Mg2+, Cl, and SO42) and that the correlation between model parameter Ku and soil properties varies among soils with different aeration. It was also found that the developed predictive model exhibits superiority over existing models in quantifying multiple-phase corrosion growth. The proposed method can effectively correlate model parameters with the main contributing factors, which enables researchers and practitioners to accurately predict the maximum corrosion pit depth in buried steel pipes.

Get full access to this article

View all available purchase options and get full access to this article.

Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

Financial support from the Australian Research Council (Grant Nos. DP140101547, LP150100413, and DP170102211) and the National Natural Science Foundation of China (Grant No. 51820105014) is gratefully acknowledged.

References

Alamilla, J. L., M. A. Espinosa-Medina, and E. Sosa. 2009. “Modelling steel corrosion damage in soil environment.” Corros. Sci. 51 (11): 2628–2638. https://doi.org/10.1016/j.corsci.2009.06.052.
Bazán, F. A. V., and A. T. Beck. 2013. “Stochastic process corrosion growth models for pipeline reliability.” Corros. Sci. 74 (Sep): 50–58. https://doi.org/10.1016/j.corsci.2013.04.011.
Caleyo, F., J. C. Velázquez, A. Valor, and J. M. Hallen. 2009. “Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study.” Corros. Sci. 51 (9): 1925–1934. https://doi.org/10.1016/j.corsci.2009.05.019.
Cole, I. S., and D. Marney. 2012. “The science of pipe corrosion: A review of the literature on the corrosion of ferrous metals in soils.” Corros. Sci. 56 (Mar): 5–16. https://doi.org/10.1016/j.corsci.2011.12.001.
Dattoli, G., C. Cesarano, and D. Sacchetti. 2003. “A note on truncated polynomials.” Appl. Math. Comput. 134 (2–3): 595–605. https://doi.org/10.1016/S0096-3003(01)00310-1.
Doyle, G., M. V. Seica, and M. W. Grabinsky. 2003. “The role of soil in the external corrosion of cast iron water mains in Toronto, Canada.” Can. Geotech. J. 40 (2): 225–236. https://doi.org/10.1139/t02-106.
Fiore, A., L. Berardi, and G. C. Marano. 2012. “Predicting torsional strength of RC beams by using evolutionary polynomial regression.” Adv. Eng. Software 47 (1): 178–187. https://doi.org/10.1016/j.advengsoft.2011.11.001.
Giustolisi, O., and D. A. Savic. 2009. “Advances in data-driven analyses and modelling using EPR-MOGA.” J. Hydroinf. 11 (3–4): 225–236. https://doi.org/10.2166/hydro.2009.017.
Goodman, N., T. Muster, P. Davis, S. Gould, and D. Marney. 2013. Accelerated test based on EIS to predict buried steel pipe corrosion.” In Proc., Corrosion and Prevention Conf., 1–14. Brisbane, Australia: Corrosion and Prevention Conference.
Gupta, S. K., and B. K. Gupta. 1979. “The critical soil moisture content in the underground corrosion of mild steel.” Corros. Sci. 19 (3): 171–178. https://doi.org/10.1016/0010-938X(79)90015-5.
Katano, Y., K. Miyata, H. Shimizu, and T. Isogai. 2003. “Predictive model for pit growth on underground pipes.” Corrosion 59 (2): 155–161. https://doi.org/10.5006/1.3277545.
Li, C. Q., and M. Mahmoodian. 2013. “Risk based service life prediction of underground cast iron pipes subjected to corrosion.” Reliab. Eng. Syst. Saf. 119 (Nov): 102–108. https://doi.org/10.1016/j.ress.2013.05.013.
Logan, K., S. Ewing, and I. Denison. 1937. “Soil corrosion testing.” In Proc., Symp. on Corrosion Testing Procedures. West Conshohocken, PA: ASTM.
Melchers, R. E. 1997. “Modeling of marine corrosion of steel specimens.” In Corrosion testing in natural waters: Second volume. West Conshohocken, PA: ASTM.
Melchers, R. E. 2003. “Mathematical modelling of the diffusion controlled phase in marine immersion corrosion of mild steel.” Corros. Sci. 45 (5): 923–940. https://doi.org/10.1016/S0010-938X(02)00208-1.
Melchers, R. E. 2019. “Predicting long-term corrosion of metal alloys in physical infrastructure.” npj Mater. Degrad. 3 (1): 1–7. https://doi.org/10.1038/s41529-018-0066-x.
Melchers, R. E., and R. B. Petersen. 2018. “A reinterpretation of the Romanoff NBS data for corrosion of steels in soils.” Corros. Eng. Sci. Technol. 53 (2): 131–140. https://doi.org/10.1080/1478422X.2017.1417072.
Melchers, R. E., R. B. Petersen, and T. Wells. 2019. “Empirical models for long-term localised corrosion of cast iron pipes buried in soils.” Corros. Eng. Sci. Technol. 54 (8): 678–687. https://doi.org/10.1080/1478422X.2019.1658427.
Moore, T. J., and C. T. Hallmark. 1987. “Soil properties influencing corrosion of steel in Texas soils.” Soil Sci. Soc. Am. J. 51 (5): 1250–1256. https://doi.org/10.2136/sssaj1987.03615995005100050029x.
Mughabghab, S. F., and T. M. Sullivan. 1988. Investigation of the pitting corrosion of low carbon steel containers. Upton, NY: Brookhaven National Lab.
Murray, J. N., and P. J. Moran. 1989. “Influence of moisture on corrosion of pipeline steel in soils using in situ impedance spectroscopy.” Corrosion 45 (1): 34–43. https://doi.org/10.5006/1.3577885.
Norin, M., and T. G. Vinka. 2003. “Corrosion of carbon steel in filling material in an urban environment.” Mater. Corros. 54 (9): 641–651. https://doi.org/10.1002/maco.200303680.
Rajani, B., and Y. Kleiner. 2001. “Comprehensive review of structural deterioration of water mains: Physically based models.” Urban water 3 (3): 151–164. https://doi.org/10.1016/S1462-0758(01)00032-2.
Romanoff, M. 1957. Underground corrosion. Washington, DC: US Government Printing Office.
Rossum, J. R. 1969. “Prediction of pitting rates in ferrous metals from soil parameters.” J. Am. Water Works Assn. 61 (6): 305–310. https://doi.org/10.1002/j.1551-8833.1969.tb03761.x.
Scott, G. N. 1934. “Adjustment of soil corrosion pit depth measurements for size of sample.” Proc. Am. Pet. Inst. 14 (A4): 1–66.
United States Bureau of Plant Industry, Soils, & Agricultural Engineering. 1951. Soil survey manual (No. 18). Washington, DC: US Government Printing Office.
Velázquez, J. C., F. Caleyo, A. Valor, and J. M. Hallen. 2009. “Predictive model for pitting corrosion in buried oil and gas pipelines.” Corrosion 65 (5): 332–342. https://doi.org/10.5006/1.3319138.
Velázquez, J. C., J. C. Cruz-Ramirez, A. Valor, V. Venegas, F. Caleyo, and J. M. Hallen. 2017. “Modeling localized corrosion of pipeline steels in oilfield produced water environments.” Eng. Fail. Anal. 79 (Sep): 216–231. https://doi.org/10.1016/j.engfailanal.2017.04.027.
Wang, W., C. Q. Li, D. Robert, and A. Zhou. 2018a. “Experimental investigation on corrosion effect on mechanical properties of buried cast iron pipes.” J. Mater. Civ. Eng. 30 (8): 04018197. https://doi.org/10.1061/(ASCE)MT.1943-5533.0002390.
Wang, W., D. Robert, A. Zhou, and C. Q. Li. 2018b. “Factors affecting corrosion of buried cast iron pipes.” J. Mater. Civ. Eng. 30 (11): 04018272. https://doi.org/10.1061/(ASCE)MT.1943-5533.0002461.
Wang, W., W. Shi, and C. Q. Li. 2019. “Time dependent reliability analysis for cast iron pipes subjected to pitting corrosion.” Int. J. Press. Vessels Pip. 175 (Aug): 103935. https://doi.org/10.1016/j.ijpvp.2019.103935.
Wang, W., A. Zhou, G. Fu, C. Q. Li, D. Robert, and M. Mahmoodian. 2017. “Evaluation of stress intensity factor for cast iron pipes with sharp corrosion pits.” Eng. Fail. Anal. 81 (Nov): 254–269. https://doi.org/10.1016/j.engfailanal.2017.06.026.
Wasim, M., C. Q. Li, D. Robert, and M. Mahmoodian. 2020. “Effect of soil’s acidity and saturation on degradation of fracture toughness of buried cast iron.” J. Mater. Civ. Eng. 32 (7): 04020180. https://doi.org/10.1061/(ASCE)MT.1943-5533.0003258.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 34Issue 1January 2022

History

Received: Sep 23, 2020
Accepted: May 7, 2021
Published online: Oct 21, 2021
Published in print: Jan 1, 2022
Discussion open until: Mar 21, 2022

Permissions

Request permissions for this article.

Authors

Affiliations

Research Fellow, School of Engineering, Royal Melbourne Institute of Technology Univ., Melbourne, VIC 3001, Australia. ORCID: https://orcid.org/0000-0002-5803-3572. Email: [email protected]
Lecturer, Faculty of Architecture, Building and Planning, Univ. of Melbourne, Melbourne, VIC 3010, Australia. Email: [email protected]
Associate Professor, School of Engineering, Royal Melbourne Institute of Technology Univ., Melbourne, VIC 3001, Australia. Email: [email protected]
Chun-Qing Li [email protected]
Professor, School of Engineering, Royal Melbourne Institute of Technology Univ., Melbourne, VIC 3001, Australia (corresponding author). Email: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

  • Bibliographies, Time-Dependent Reliability Theory and Its Applications, 10.1016/B978-0-323-85882-3.00014-3, (581-608), (2023).
  • Failure prediction of buried pipeline by network-based geospatial-temporal solution, Tunnelling and Underground Space Technology, 10.1016/j.tust.2022.104739, 130, (104739), (2022).

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share