Investigating the Mechanical Properties and Fracture Behavior of Welded-Wire Reinforcement
Publication: Journal of Materials in Civil Engineering
Volume 33, Issue 4
Abstract
Welded-wire reinforcement (WWR) is widely used as the main reinforcement in bridge decks and vertical shear reinforcement in concrete bridge girders. Previous studies on concrete members reinforced with WWR have indicated that the reduced ductility of the cold-drawn wires leads to lower member ductility and rupture of shear reinforcing steel at failure. Additionally, the influence of the heat-affected zones created at the electric-resistance welds raises concerns regarding the mechanical behavior at the welded connections. To evaluate the fracture behavior of WWR meshes, an experimental program was developed involving tensile and Charpy V-notch (CVN) specimens sampled from straight bars and welded intersections. Due to size constraints, both full and subsized CVN specimens were tested, and a variety of size correction methods were trialed for degree of accuracy in comparing the two sizes of specimens tested. Tensile tests showed that the cross-welds decreased ultimate strain by an average of 10% without significantly altering yield stress, ultimate strength, or elongation at fracture. CVN tests indicated that the cross-weld tended to increase impact toughness by up to () as the longitudinal and transverse bars became closer in size. Experimental values are evaluated using statistical methods and compared to specification minimums in American and European standards.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
All data, models, and code generated or used during the study appear in the published article.
Acknowledgments
The research team would like to thank Insteel Wire Products for providing materials for testing and Reliable Machine & Engineering for specimen machining. Special thanks to Nathaniel Colton who helped with tensile testing. Victor Torres and Brandon Cox helped immensely with specimen cutting and fabrication.
References
AASHTO. 2017. AASHTO LRFD bridge design specification. 8th ed. Washington, DC: AASHTO.
Amorn, A., J. Bowers, A. Girgis, and M. K. Tadros. 2007. “Fatigue of deformed welded-wire reinforcement.” PCI J. 52 (1): 106–120. https://doi.org/10.15554/pcij.01012007.106.120.
API (American Petroleum Institute). 2007. Fitness-for-service. API 579. Washington, DC: API.
AS (Australian Standards). 2009. Concrete structures. AS 3600. Sydney, Australia: AS.
ASTM. 2016a. Standard test methods for notched bar impact testing of metallic materials. ASTM E23-16. West Conshohocken, PA: ASTM.
ASTM. 2016b. Standard test methods for tension testing of metallic materials. ASTM E8-16. West Conshohocken, PA: ASTM.
ASTM. 2018a. Standard specification for carbon-steel wire and welded wire reinforcement, plain and deformed, for concrete. ASTM A1064-18a. West Conshohocken, PA: ASTM.
ASTM. 2018b. Standard specification for deformed and plain carbon-steel bars for concrete reinforcement. ASTM A615-18. West Conshohocken, PA: ASTM.
Ayyub, B. M., N. Al-Mutairi, and P. Chang. 1994a. “Bond strength of welded wire fabric in concrete bridge decks.” J. Struct. Eng. 120 (8): 2520–2531. https://doi.org/10.1061/(ASCE)0733-9445(1994)120:8(2520).
Ayyub, B. M., P. C. Chang, and N. A. Al-Mutairi. 1994b. “Welded wire fabric for bridges. I: Ultimate strength and ductility.” J. Struct. Eng. 120 (6): 1866–1881. https://doi.org/10.1061/(ASCE)0733-9445(1994)120:6(1866).
Bernold, L., and P. Chang. 1992. “Potential gains through welded-wire fabric reinforcement.” J. Constr. Eng. Manage. 118 (2): 244–257. https://doi.org/10.1061/(ASCE)0733-9364(1992)118:2(244).
BS (British Standards). 2013. Guide to methods for assessing the acceptability of flaws in metallic structures. BS 7910. London: BS.
Carrillo, J., C. Diaz, and C. Arteta. 2019. “Tensile mechanical properties of the electro-welded wire meshes available in Bogotá, Colombia.” J. Constr. Build. Mater. 195 (Jan): 352–362. https://doi.org/10.1016/j.conbuildmat.2018.11.096.
Carrillo, J., A. Rico, and S. Alcocer. 2016. “Experimental study on the mechanical properties of welded-wire meshes for concrete reinforcement in Mexico City.” J. Constr. Build. Mater. 127 (Nov): 663–672. https://doi.org/10.1016/j.conbuildmat.2016.10.011.
fib (International Federation for Structural Concrete). 2010. Model code for concrete structures 2010. Lausanne, Switzerland: fib.
Foster, S., and A. Kilpatrick. 2008. “The use of low ductility welded wire mesh in the design of suspended reinforced concrete slabs.” Aust. J. Struct. Eng. 8 (3): 237–247. https://doi.org/10.1080/13287982.2008.11465001.
Gilbert, R. I., and Z. I. Sakka. 2007. “Effect of reinforcement type on the ductility of suspended reinforced concrete slabs.” J. Struct. Eng. 133 (6): 834–843. https://doi.org/10.1061/(ASCE)0733-9445(2007)133:6(834).
Gilbert, R. I., and S. T. Smith. 2006. “Strain localization and its impact on the ductility of reinforced concrete slabs containing welded wire reinforcement.” Adv. Struct. Eng. 9 (1): 117–127. https://doi.org/10.1260/136943306776232837.
Gubeljak, N. 1999. “Fracture behaviour of specimens with surface notch tip in the heat affected zone (HAZ) of strength mis-matched welded joints.” Int. J. Fract. 100 (2): 155–167. https://doi.org/10.1023/A:1018794316336.
Homma, K., C. Miki, and H. Yang. 1998. “Fracture toughness of cold worked and simulated heat affected structural steel.” Eng. Fract. Mech. 59 (1): 17–28. https://doi.org/10.1016/S0013-7944(97)00100-8.
Iordachescu, M., A. Valiente, and M. De Abreu. 2019. “Fatigue life assessment of a tack welded high-strength wire mesh for reinforcement of precast concrete bridge girders.” J. Const. Build. Mater. 197 (Feb): 421–427. https://doi.org/10.1016/j.conbuildmat.2018.11.176.
Kamaya, M. 2016. “Variations of fracture toughness and stress-strain curve of cold worked stainless steel and their influence on failure of cracked pipe.” Mech. Eng. J. 3 (6): 16-00155–16-00155. https://doi.org/10.1299/mej.16-00155.
Kuchma, D., K. S. Kim, T. J. Nagle, S. Sun, and N. M. Hawkins. 2008. “Shear tests on high-strength prestressed bulb-tee girders: Strengths and key observations.” ACI Struct. J. 105 (3): 358–367. https://doi.org/10.14359/19795.
Langford, G., and M. Cohen. 1969. “Strain hardening of iron by severe plastic deformation.” Trans. ASM 62 (3): 623–638.
Lucon, E., C. N. McCowan, and R. L. Santoyo. 2016. “Overview of NIST activities on subsize and miniaturized Charpy specimens: Correlations with full-size specimens and verification specimens for small-scale pendulum machines.” J. Pressure Vessel Technol. 138 (3): 1–8. https://doi.org/10.1115/1.4032474.
Maddox, S. J. 1974. “Assessing the significance of flaws in welds subject to fatigue.” Weld. Res. Suppl. 53 (9): 401–410.
Maguire, M., G. Morcous, and M. K. Tadros. 2013. “Structural performance of precast/prestressed bridge double-tee girders made of high-strength concrete, welded wire reinforcement, and 18-mm-diameter strands.” J. Bridge Eng. 18 (10): 1053–1061. https://doi.org/10.1061/(ASCE)BE.1943-5592.0000458.
Mo, Y. L., and J. Y. Kuo. 1995. “Effect of welding on ductility of rebars.” J. Mater. Civ. Eng. 7 (4): 283–285. https://doi.org/10.1061/(ASCE)0899-1561(1995)7:4(283).
Morcous, G., M. Maguire, and M. K. Tadros. 2011. “Welded-wire reinforcement versus random steel fibers in precast, prestressed concrete bridge girders.” PCI J. 56 (2): 113–129. https://doi.org/10.15554/pcij.03012011.113.129.
Panigrahi, B. K. 2010. “Microstructure-related properties of some novel reinforcement bar steel.” J. Mater. Eng. Perform. 19 (2): 287–293. https://doi.org/10.1007/s11665-009-9456-0.
Pincheria, J. A., S. H. Rizkalla, and E. K. Attiogbe. 1989. “Performance of welded wire fabric as shear reinforcement under cyclic loading.” ACI Struct. J. 86 (6): 728–735. https://doi.org/10.14359/2770.
Shamsai, M., E. Whitlatch, and H. Sezen. 2007. “Economic evaluation of reinforced concrete structures with columns reinforced with prefabricated cage system.” J. Constr. Eng. Manage. 133 (11): 864–870. https://doi.org/10.1061/(ASCE)0733-9364(2007)133:11(864).
Shi, Y., and Z. Han. 2008. “Effect of weld thermal cycle on microstructure and fracture toughness of simulated heat-affected zone for a 800 MPa grade high strength low alloy steel.” J. Mat. Process. Technol. 207 (Oct): 30–39. https://doi.org/10.1016/j.jmatprotec.2007.12.049.
Shwani, M., R. Tawadrous, and M. Maguire. 2019. “Ductility of concrete members reinforced with welded wire reinforcement (WWR).” J. Eng. Struct. 191 (Jul): 711–723. https://doi.org/10.1016/j.engstruct.2019.04.081.
Sterjovski, Z., D. P. Dunne, D. G. Carr, and S. Ambrose. 2004. “The effect of cold work and fracture surface splitting on the Charpy impact toughness of quenched and tempered steels.” ISIJ Int. 44 (6): 1114–1120. https://doi.org/10.2355/isijinternational.44.1114.
Tuladhar, R., and B. Lancini. 2014. “Ductility of concrete slabs reinforced with low-ductility welded wire fabric and steel fibers.” Struct. Eng. Mech. 49 (4): 449–461. https://doi.org/10.12989/sem.2014.49.4.449.
Wallin, K., P. Karjalainen-Roikonen, and P. Suikkanen. 2016. “Sub-sized CVN specimen conversion methodology.” Procedia Struct. Integrity 2: 3735–3742. https://doi.org/10.1016/j.prostr.2016.06.464.
Information & Authors
Information
Published In
Copyright
© 2021 American Society of Civil Engineers.
History
Received: May 22, 2020
Accepted: Aug 12, 2020
Published online: Jan 22, 2021
Published in print: Apr 1, 2021
Discussion open until: Jun 22, 2021
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.