Technical Notes
Jul 14, 2017

Effect of Fine Aggregates on Properties of Magnesium Potassium Phosphate Cement Mortar

Publication: Journal of Materials in Civil Engineering
Volume 29, Issue 10

Abstract

This paper aims to investigate the effect of fine aggregates on properties of magnesium potassium phosphate cement (MKPC) mortar. River sand (RS), limestone sand (LS), and mixed aggregates (RS/LS mixture) were used to prepare MKPC mortar, respectively. Then, the fluidity, mechanical strength, shrinkage deformation, and hydration temperature of different MKPC mortars were tested. Compared with MKPC mortar prepared using RS, MKPC mortar prepared using LS has significantly higher 60-day flexural strength, slightly higher 60-day compressive strength and 60-day shrinkage strain, and lower 60-day flexural strength residual ratio under water curing condition. Compared with MKPC prepared using LS, MKPC mortar prepared using mixed aggregates has higher 60-day compressive strength, higher strength residual ratio under water curing condition, and lower 60-day shrinkage strain. Also, the effect of the ratio of aggregates to a binder (MKPC) on properties of MKPC mortar is investigated. Results show that the optimal aggregates to binder ratio for MKPC mortar prepared using mixed aggregates (WLS to WRS ratio is 21) is 1.51, resulting in high strength and low binder content of MKPC mortar. When WLS to WRS ratio is 21 and aggregates to binder ratio is 1.51, 60-day flexural and compressive strengths of MKPC mortar are greater than 40% higher than that of MKPC mortar prepared using RS; 60-day flexural and compressive strength residual ratios of it are above 80%, and its shrinkage deformation is close to that of MKPC mortar prepared using RS.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

This work was supported by National Natural Science Foundation of China (51578475), Ministry of housing and urban rural construction research and development projects 2014-K4-031, 2014-K4-024. The authors thank all the anonymous reviewers for helping to improve this paper.

References

Abdelrazig, B. E. I., Sharp, J. H., and El-Jazairi, B. (1988). “The chemical composition of mortars made from magnesia-phosphate cement.” Cem. Concr. Res., 18(3), 415–425.
Alexander, M. G., and Mindess, S. (2005). Modern concrete technology series: Aggregates in concrete, Taylor & Francis Group, New York.
ASTM. (2007). “Standard test method for flow of hydraulic cement mortar.” ASTM C1437, West Conshohoken, PA.
ASTM. (2008a). “Standard specification for concrete aggregates.” ASTM C33M, West Conshohoken, PA.
ASTM. (2008b). “Standard test method for compressive strength of hydraulic-cement mortars (using portions of prisms broken in flexure).” ASTM C349, West Conshohoken, PA.
ASTM. (2008c). “Standard test method for flexural strength of hydraulic-cement mortars.” ASTM C348, West Conshohoken, PA.
British Standards. (2009). “Testing of concrete—Determination of the drying shrinkage of concrete for samples prepared in the field or in the laboratory.” BS ISO 1920-8, London.
Buj, I., Torras, J., Rovira, M., and de Pablo, J. (2010). “Leaching behaviour of magnesium phosphate cements containing high quantities of heavy metals.” J. Hazard. Mater., 175(1), 789–794.
Chang, Y., Shi, C., Yang, N., and Yang, J. (2013). “Effect of fineness of magnesium oxide on properties of magnesium potassium phosphate cement.” J. Chin. Cer. Soc., 41(4), 492–499.
Chinese Standard. (1977). “Standard sand for cement strength test.” GB178-77, Beijing.
Collins, T. (2011). “Chemically bonded phosphate ceramics: More than a temporary corrosion covering.” Adv. Mater. Proc., 169(8), 33–34.
De Larrard, F. (1999). Concrete mixture proportioning: A scientific approach, CRC Press, New York.
Ding, Z., Dong, B. Q., and Xing, F. (2012). “Magnesium phosphate cement with large volume of fly ash.” Applied mechanics and materials, Vol. 174, Trans Tech Publications, Zürich, Switzerland, 802–805.
Ding, Z., and Li, Z. (2005). “Effect of aggregates and water contents on the properties of magnesium phospho-silicate cement.” Cem. Concr. Com., 27(1), 11–18.
Fan, S., and Chen, B. (2014). “Experimental study of phosphate salts influencing properties of magnesium phosphate cement.” Constr. Build. Mater., 65, 480–486.
Gardner, L. J., Bernal, S. A., Walling, S. A., Corkhill, C. L., Provis, J. L., and Hyatt, N. C. (2015). “Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag.” Cem. Concr. Res., 74, 78–87.
Li, J., Zhang, W., and Cao, Y. (2014). “Laboratory evaluation of magnesium phosphate cement paste and mortar for rapid repair of cement concrete pavement.” Constr. Build. Mater., 58, 122–128.
Liu, Y., Kumar, S., Kwag, J. H., and Ra, C. (2013). “Magnesium ammonium phosphate formation, recovery and its application as valuable resources: A review.” J. Chem. Technol. Biotechnol., 88(2), 181–189.
Masuda, T., Ogino, I., and Mukai, S. R. (2013). “Optimizing the dimensions of magnesium ammonium phosphate to maximize its ammonia uptake ability.” Adv. Powder Technol., 24(2), 520–524.
Mathew, M., and Schroeder, L. W. (1979). “Crystal structure of a struvite analogue, MgKPO4·6H2O.” Acta Crystallogr. Sect. B: Struct. Crystallogr. Cryst. Chem., 35(1), 11–13.
Menadi, B., Kenai, S., Khatib, J., and Aït-Mokhtar, A. (2009). “Strength and durability of concrete incorporating crushed limestone sand.” Constr. Build. Mater., 23(2), 625–633.
Moseke, C., Saratsis, V., and Gbureck, U. (2011). “Injectability and mechanical properties of magnesium phosphate cements.” J. Mater. Sci. Mater. Med., 22(12), 2591–2598.
Qiao, F., Chau, C. K., and Li, Z. (2010). “Property evaluation of magnesium phosphate cement mortar as patch repair material.” Constr. Build. Mater., 24(5), 695–700.
Roy, D. M. (1987). “New strong cement materials: Chemically bonded ceramics.” Science, 235(4789), 651–658.
Seehra, S. S., Gupta, S., and Kumar, S. (1993). “Rapid setting magnesium phosphate cement for quick repair of concrete pavements characterization and durability aspects.” Cem. Concr. Res., 23(2), 254–266.
Shi, C., Yang, J., Yang, N., and Chang, Y. (2014). “Effect of waterglass on water stability of potassium magnesium phosphate cement paste.” Cem. Concr. Compos., 53, 83–87.
Wang, A., Yuan, Z., Zhang, J., Liu, L., Li, J., and Liu, Z. (2013a). “Effect of raw material ratios on the compressive strength of magnesium potassium phosphate chemically bonded ceramics.” Mater. Sci. Eng. C, 33(8), 5058–5063.
Wang, A., Zhang, J., Li, J., Ma, A., and Liu, L. (2013b). “Effect of liquid-to-solid ratios on the properties of magnesium phosphate chemically bonded ceramics.” Mater. Sci. Eng. C, 33(5), 2508–2512.
Wang, Y., Wang, J., Zhou, M., Li, B., and Guan, X. (2008). “Effects of manufactured fine aggregate and aggregate micro fines on frost-resistant performance of concrete.” J. Build. Mater., 11(6), 726–731 (in Chinese).
Wu, Z., Zhang, J., and Chen, T. (2006). “Experimental study on magnesium phosphate cement in fracture treatment.” Chin. J. Reparative Reconstructive Surg., 20(9), 912–915 (in Chinese).
Yang, J., Du, Y., and Xu, X. (2015). “Effect of limestone powder on properties of magnesium phosphate cement paste.” J. Build. Mater., 18(1), 38–43 (in Chinese).
Yang, J., Shin, J., Lee, C., Heo, C., Jeon, M., and Kang, K. (2013). “Stabilization of Cs-Re trapping filters using magnesium phosphate ceramics.” J. Radioanal. Nucl. Chem., 295(1), 211–219.
Yang, J. M., Shi, C. J., Chang, Y., and Yang, N. (2013). “Hydration and hardening characteristics of magnesium potassium phosphate cement paste containing composite retarders.” J. Build. Mater., 1, 43–49 (in Chinese).
Yang, Q., Zhang, S., and Wu, X. (2002). “Deicer-scaling resistance of phosphate cement-based binder for rapid repair of concrete.” Cem. Concr. Res., 32(1), 165–168.
Yang, Q., Zhu, B., and Wu, X. (2000a). “Characteristics and durability test of magnesium phosphate cement-based material for rapid repair of concrete.” Mater. Struct., 33(4), 229–234.
Yang, Q., Zhu, B., Zhang, S., and Wu, X. (2000b). “Properties and application of magnesia-phosphate cement mortar for rapid repair of concrete.” Cem. Concr. Res., 30(11), 1807–1813.

Information & Authors

Information

Published In

Go to Journal of Materials in Civil Engineering
Journal of Materials in Civil Engineering
Volume 29Issue 10October 2017

History

Received: Apr 16, 2016
Accepted: Feb 28, 2017
Published online: Jul 14, 2017
Published in print: Oct 1, 2017
Discussion open until: Dec 14, 2017

Permissions

Request permissions for this article.

Authors

Affiliations

Y. Jianming [email protected]
Professor, Jiangsu Collaborative Innovation Center for Ecological Building Materials and Environmental Protection, Yancheng Institute of Technology, Yancheng 224051, China (corresponding author). E-mail: [email protected]
Assistant Professor, Yancheng Institute of Technology, Yancheng 224051, China; Sanjiang Univ., Nanjin 210012, China. E-mail: [email protected]
X. Xuancheng [email protected]
Lecturer, Jiangsu Collaborative Innovation Center for Ecological Building Materials and Environmental Protection, Yancheng Institute of Technology, Yancheng 224051, China. E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share