Technical Papers
Jun 22, 2021

Unstable Transients Affecting Flow Assurance during Hydraulic Transportation of Granular Two-Phase Slurries

Publication: Journal of Hydraulic Engineering
Volume 147, Issue 9

Abstract

Hydraulic two-phase transport applied in the dredging, mining, and deep-sea mining industries involves the transportation of sand, gravel, polymetallic nodules, or other particulate tailings as a solids phase and water as a liquid phase. Regardless of the type or size of the granular material, the slurry flow is always subject to transient behavior. Most transient behavior can be attributed to the centrifugal pump as variations in pump pressure and mixture velocity over time, but transients can also be caused by microscopic slurry mechanisms, specifically the amplification of density waves in a pipeline. Density wave amplification in horizontal pipelines at mixture velocities just above the deposition limit velocity was reported and researched in the 1990s. New experiments showing a density wave amplification in a system with combined vertical and horizontal pipelines and at mixture velocities far above the deposition limit suggest that another type of density wave amplification mechanism exists. The newly proposed density wave amplification mechanism is hypothesized to be caused by a change in average particle velocity as the slurry flows from a vertical pipe into a horizontal pipe. Density waves that grow too large cause system blockages or possibly a failure of the pump drive. This article considers centrifugal pump–induced transients and density wave amplification effects separately and how these effects influence each other. Three case studies showing density wave amplification are analyzed, one from the literature and two from new data sets. Furthermore, the causes of these transients are discussed, and where possible, solutions are proposed to avoid these undesirable instabilities.

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Data Availability Statement

Some or all data, models, or code that support the findings of this study are available from the corresponding author upon reasonable request.

Acknowledgments

This research is supported and funded by Royal IHC and TKI Maritiem.

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Go to Journal of Hydraulic Engineering
Journal of Hydraulic Engineering
Volume 147Issue 9September 2021

History

Received: Feb 26, 2020
Accepted: Apr 5, 2021
Published online: Jun 22, 2021
Published in print: Sep 1, 2021
Discussion open until: Nov 22, 2021

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Authors

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Research Engineer, Royal IHC, Smitweg 6, 2961 AW Kinderdijk, Netherlands (corresponding author). ORCID: https://orcid.org/0000-0002-2400-866X. Email: [email protected]
Arno Talmon [email protected]
Assistant Professor, Dept. of Dredging Engineering, Delft Univ. of Technology, Mekelweg 2, 2628 CD Delft, Netherlands. Email: [email protected]
Cees van Rhee [email protected]
Professor, Dept. of Dredging Engineering, Delft Univ. of Technology, Mekelweg 2, 2628 CD Delft, Netherlands. Email: [email protected]

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  • Numerical simulation of sand–water slurry flow through pipe bend using CFD, International Journal on Interactive Design and Manufacturing (IJIDeM), 10.1007/s12008-022-01004-x, (2022).
  • A multispecies 1D concentration distribution model for coarse‐particle slurries , The Canadian Journal of Chemical Engineering, 10.1002/cjce.24504, 100, 9, (2245-2258), (2022).

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