Effect of Stoichiometric Ratio of Fuel-Rich Flow on Combustion Characteristics in a Down-Fired Boiler
Publication: Journal of Energy Engineering
Volume 143, Issue 3
Abstract
Numerical simulations and industrial experiments were conducted to study the effect of the stoichiometric ratio of the fuel-rich flow (0.46, 0.49, 0.51, 0.53, and 0.55) on the flow, combustion, and emission characteristics in a 600-megawatt electric () supercritical down-fired boiler with multiple-injection and multiple-staging combustion technology. The simulation results indicate that as the stoichiometric ratio of the fuel-rich flow increases from 0.46 to 0.55, the flow fields all form a symmetric W-shaped pattern; this is identical to the symmetric temperature distributions obtained experimentally. The ability of downward coal/air flows to entrain high-temperature gases from the recirculation zone weakens, and the airflow declination angle in tertiary-air regions and the downward flame penetration depth decrease. Coal burnout is enhanced. The temperature in the lower furnace rises, the high-temperature () area gradually increases from 64 to , the carbon in the fly ash at the furnace exit decreases from 9.41 to 4.23%, and emissions increase from 860 to at 6% .
Get full access to this article
View all available purchase options and get full access to this article.
Acknowledgments
This work was supported by the National Natural Science Foundation of China (Grant No. 51576055 and 51406043), the Foundation for Innovative Research Groups of the National Natural Science Foundation of China (Grant No. 51421063), the Hei-longjiang Postdoctoral Fund (Grant No. LBH-Z12133), and the Fundamental Research Funds for the Central Universities (Grant No. HIT.NSRIF.20120735081).
References
Al-Abbas, A. H., and Naser, J. (2012). “Effect of chemical reaction mechanisms and modeling on air-fired and oxy-fuel combustion of lignite in a 100-kW furnace.” Energy Fuels, 26(6), 3329–3348.
Al-Abbas, A. H., Naser, J., and Hussien, E. K. (2013). “Numerical simulation of brown coal combustion in a 550 MW tangentially-fired furnace under different operating conditions.” Fuel, 107(9), 688–698.
Basu, P., Cen, K. F., and Jestin, L. (2000). “Boilers and burners.” Design and theory, Springer, New York.
Bhuiyan, A. A., Karim, M. R., and Naser, J. (2016). “Modeling of solid and bio-Fuel combustion technologies.” Thermofluid model for energy efficiency applications, Elsevier, Amsterdam, Netherlands, 259–309.
Bhuiyan, A. A., and Naser, J. (2015a). “Numerical modeling of biomass co-combustion with pulverized coal in a small scale furnace.” Procedia Eng., 105, 504–511.
Bhuiyan, A. A., and Naser, J. (2015b). “Numerical modelling of oxy fuel combustion, the effect of radiative and convective heat transfer and burnout.” Fuel, 139, 268–284.
Borond, E. Z. (1992). “Foster wheeler anthracite fired units in Spain.” Double Arch Firing Technology Application Symp., Generation Dept. of Foster Wheeler.
Cañadas, L., Cortés, V., Rodríguez, F., Otero, P., and González, J. F. (1997). “ reduction in arch-fired boilers by parametric tuning of operating conditions.” Electric Power Research Institute (EPRI)/Environmental Protection Agency (EPA) Mega Symp., National Electricity Enterprise, Spain.
Cheng, P. (1964). “Two-dimensional radiation gas flow by a moment method.” AIAA J., 2(9), 1662–1664.
Crowe, C. T., Sharma, M. P., and Stock, D. E. (1977). “The particle-source-in-cell (PSI-cell) model for gas-droplet flows.” J. Fluids Eng., 99(2), 325–332.
De Soete, G. G. (1975). “Overall reaction rates of NO and formation from fuel nitrogen.” Symp. (Int.) Combust., 15(1), 1093–1102.
Fang, Q. Y., Wang, H. J., Zhou, H. C., Lei, L., and Duan, H. L. (2010). “Improving the performance of a 300 MW down-fired pulverized-coal utility boiler by inclining downward the F-layer secondary air.” Energy Fuels, 24(9), 4857–4865.
FLUENT 6.3 [Computer software]. FLUENT, Lebanon, NH.
Garcia-Mallol, J. A., Steitz, T., Chu, C. Y., and Jiang, P. Z. (2005). “Ultra-low advanced FW arch firing: Central power station applications.” 2nd U.S. China and Control Workshop, U.S. Dept. of Energy, Washington, DC.
Gosman, A. D., and Loannides, E. (1981). “Aspects of computer simulation of liquid-fuelled combustors.” AIAA 19th Aerospace Science Meeting, American Institute of Aeronautics and Astronautics, New York.
Hill, S. C., and Smoot, L. D. (2000). “Modeling of nitrogen oxides formation and destruction in combustion systems.” Prog. Energy Combust. Sci., 26(4–6), 417–458.
Kouprianov, V. I., and Tanetsakunvatanab, V. (2003). “Optimization of excess air for the improvement of environmental performance of a 150 MW boiler fired with Thai lignite.” Appl. Energy, 74(3–4), 445–453.
Kuang, M., and Li, Z. Q. (2014). “Review of gas/particle flow, coal combustion, and emission characteristics within down-fired boilers.” Energy, 69, 144–178.
Kuang, M., Li, Z. Q., Liu, C. L., and Zhu, Q. Y. (2013a). “Overall evaluation on combustion and emissions for a down-fired 600 MWe supercritical boiler with multiple injection and multiple staging.” Environ. Sci. Technol., 47(9), 4850–4858.
Kuang, M., Li, Z. Q., Xu, S. T., and Zhu, Q. Y. (2011). “Improving combustion characteristics and emissions of a down-fired 350 MWe utility boiler with multiple injection and multiple staging.” Environ. Sci. Technol., 45(8), 3803–3811.
Kuang, M., Zhu, Q. Y., Li, Z. Q., and Zhang, X. (2013b). “Numerical investigation on combustion and emissions of a down-fired 350 MWe utility boiler with multiple injection and multiple staging: Effect of the air stoichiometric ratio in the primary combustion zone.” Fuel Process. Technol., 109(9), 32–42.
Levy, J. M., Chan, L. K., and Beer, J. M. (1981). “NO/char reactions at pulverized-coal flame conditions.” Symp. (Int.) Combust., 18(1), 111–120.
Liu, C. L., et al. (2015). “Effects of overfire air ratio on the aerodynamic flow fields of a 350-megawatt supercritical boiler incorporating multi-injection and multistage combustion technology.” J. Energy Eng., .
Liu, C. L., Li, Z. Q., Kong, W. G., Zhao, Y., and Chen, Z. C. (2010). “Bituminous coal combustion in a full-scale start-up ignition burner: Influence of the excess air ratio.” Energy, 35(10), 4102–4106.
Lockwood, F. C., Rizvi, S. M. A., and Shah, N. G. (1986). “Comparative predictive experience of coal firing.” Proc. Inst. Mechanical Eng. Sci., 200(23), 79–87.
Luo, R., et al. (2016). “Effect of the adjustable inner secondary air-flaring angle of swirl burner on coal-opposed combustion.” J. Energy Eng., .
Panagiotis, D., Athanasios, N., Nikolaos, N., Aristeidis, N., Dimitrios, R., and Emmanouil, K. (2016). “Numerical investigation of emissions for a flexible Greek lignite-fired power plant.” J. Energy Eng., .
Shih, T. H., Liou, W. W., and Shabbir, A. A. (1995). “New k-ϵ eddy viscosity model for high Reynolds number turbulent FLOWS-model development and validation.” Comput. Fluids, 24(3), 227–238.
Smoot, L. D., and Smith, P. J. (1985). Pulverized coal combustion and gasification, Plenum Press, New York.
Tian, D. F., et al. (2015). “Influence of vertical burner tilt angle on the gas temperature deviation in a 700 MW low tangentially fired pulverised-coal boiler.” Fuel Process. Technol., 138, 616–628.
Zeng, L. Y., Li, Z. Q., Zhao, G. B., Shen, S. P., and Zhang, F. C. (2011). “Effect of the vane angle for outer secondary air on the flow and combustion characteristics and emissions of the low- axial-swirl coal burner.” Numer. Heat Transfer A-Appl., 59(1), 43–57.
Zhou, L. X. (1993). Theory and numerical modeling of turbulent gas-particle flows and combustion, CRC Press, Boca Raton, FL.
Zou, C., Zhang, S. F., Wen, L. Y., Bai, C. G., Lü, X. W., and Wang, K. (2011). “Anthracite combustion kinetics study by thermal analysis.” J. China Coal Soc., 36(8), 1370–1374 (in Chinese).
Information & Authors
Information
Published In
Copyright
©2016 American Society of Civil Engineers.
History
Received: Apr 12, 2016
Accepted: Aug 18, 2016
Published online: Oct 21, 2016
Discussion open until: Mar 21, 2017
Published in print: Jun 1, 2017
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.