Technical Papers
Jul 24, 2013

Numerical Investigation of Gas-Solid Two-Phase Flow in a Tiny-Oil Ignition Cyclone Burner for a 300-MW Down-Fired Pulverized Coal—Fired Boiler

Publication: Journal of Energy Engineering
Volume 140, Issue 1

Abstract

In this work, a tiny-oil ignition cyclone burner is proposed for a 300-MW down-fired pulverized coal-fired boiler to reduce oil consumption during the start up and low load operation of the boiler. Numerical simulations are carried out to investigate the gas-solid two-phase flow in the burner. The Reynolds stress model (RSM) is employed to model the swirling gas flow in a cyclone burner, and the stochastic Lagrangian method is used to calculate the movement of the particle. A Foster Wheeler (FW) cyclone burner is also simulated to compare with the tiny-oil ignition cyclone burner. The results show that the gas flow characteristics in the FW cyclone burner agree well with previous studies, indicating that the calculation models employed for the swirling flow is reasonable and acceptable. The tiny-oil ignition cyclone burner has the same operation characteristics with the FW cyclone burner in the industrial applications, as the differences of the vent air ratio and the separation efficiency between the two burners are less than 10%. But the tiny-oil ignition cyclone burner would produce a more favorable effect on the coal particle ignition, coal combustion, and the NOx reduction than FW cyclone burner.

Get full access to this article

View all available purchase options and get full access to this article.

Acknowledgments

This work was supported by National Basic Research Program of China (2009CB219802), Program for New Century Excellent Talents in University (NCET-07-0761), a Foundation for the Author of National Excellent Doctoral Dissertation of China (200747), Zhejiang Provincial Natural Science Foundation of China (R107532), and Zhejiang University K.P.Chao’s High Technology Development Foundation (2008RC001), the Fundamental Research Funds for the Central Universities.

References

Belosevic, S., Sijercic, M., and Stefanovic, P. (2008). “A numerical study of pulverized coal ignition by means of plasma torches in air–coal dust mixture ducts of utility boiler furnaces.” Int. J. Heat Mass Tran., 51(7), 1970–1978.
Boysan, F., Ayer, W. H., and Swithenbank, J. A. (1982). “Fundamental mathematical modeling approach to cyclone design.” Trans. Inst. Chem. Eng., 60(4), 222–230.
Elghobashi, S., Abou-Arab, T., Rizk, M., and Mostafa, A. (1984). “Prediction of the particle-laden jet with a two-equation turbulence model.” Int. J. Multiphase Flow, 10(6), 697–710.
Fan, J. R., Jin, J., Liang, X. H., Chen, L. H., and Cen, K. F. (1998a). “Modeling of coal combustion and NOx formation in a W-shaped boiler furnace.” Chem. Eng. J., 71(3), 233–242.
Fan, J. R., Liang, X. H., Chen, L. H., and Cen, K. F. (1998b). “Modeling of NOx emissions from a W-shaped boiler furnace under different operation conditions.” Energy, 23(12), 1051–1055.
Fan, J. R., Liang, X. H., Xu, Q. S., Zhang, X. Y., and Cen, K. F. (1997). “Numerical simulation of the flow and combustion processes in a three-dimensional W-shaped boiler furnace.” Energy, 22(8), 847–857.
Fan, J. R., Zha, X. D., and Cen, K. F. (2001). “Study on coal combustion characteristics in a W-shaped boiler furnace.” Fuel, 80(3), 373–381.
Fang, Q., Wang, H., Wei, Y., Lei, L., Duan, X., and Zhou, H. (2010a). “Numerical simulations of the slagging characteristics in a down-fired, pulverized-coal boiler furnace.” Fuel Process. Technol., 91(1), 88–96.
Fang, Q., Wang, H., Zhou, H., Lei, L., and Duan, X. (2010b). “Improving the performance of a 300 MW down-fired pulverized-coal utility boiler by inclining downward the F-Layer secondary air.” Energy Fuels, 24(9), 4857–4865.
FLUENT, Inc. (2006). FLUENT 6.3 User’s guide, Fluent.
Gibson, M. M., and Launder, B. E. (1978). “Ground effects on pressure fluctuations in the atmospheric boundary layer.” J. Fluid Mech., 86(3), 491–511.
Gorokhovski, M. A., Jankoski, Z., Lockwood, F. C., Karpenko, E. I., Messerle, V. E., and Ustimenko, A. B. (2007). “Enhancement of pulverized coal combustion by plasma technology.” Combust. Sci. Tech., 179, 2065–2090.
Gosman, A. D., and Ioannides, E. (1981). “Aspects of computer simulation of liquid-fuelled combustors.” Proc., 19th Aerospace Science Meeting, American Institute of Aeronautics and Astronautics, Reston, VA, 81, 323.
Hoekstra, A. J., Derksen, J. J., and Akker, H. E. A. (1999). “An experimental and numerical study of turbulent swirling flow in gas cyclones.” Chem. Eng. Sci., 54(13–14), 2055–2056.
Kanilo, P. M., Kazantsev, V. I., Rasyuk, N. I., Schünemann, K., and Vavriv, D. M. (2003). “Microwave plasma combustion of coal.” Fuel, 82(2), 187–193.
Launder, B. E. (1989). “Second-moment closure and its use in modeling turbulent industrial flows.” Int. J. Numer. Meth. Fluids, 9(8), 963–985.
Li, Z., Liu, C., Zhao, Y., and Chen, Z. (2009). “Influence of the coal feed rate on lean coal ignition in a full-scale tiny-oil ignition burner.” Energy Fuels, 24(1), 375–378.
Li, Z., Ren, F., Chen, Z., Liu, G., and Xu, Z. (2010). “Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.” Environ. Sci. Technol., 44(10), 3926–3931.
Lien, F. S., and Leschziner, M. A. (1994). “Assessment of turbulent transport models including non-linear RNG Eddy-viscosity formulation and second-moment closure.” Comput. Fluids, 23(8), 983–1004.
Liu, C., Li, Z., Zhao, Y., and Chen, Z. (2010). “Influence of coal-feed rates on bituminous coal ignition in a full-scale tiny-oil ignition burner.” Fuel, 89(7), 1690–1694.
Pant, K., Crowe, C. T., and Irving, P. (2002). “On the design of miniature cyclone for the collection of bioaerosols.” Powder Technol., 125(2), 260–265.
Ren, F., Li, Z., Chen, Z., Wang, J., and Chen, Z. (2009). “Influence of the down-draft secondary air on the furnace aerodynamic characteristics of a down-fired boiler.” Energy Fuels, 23(5), 2437–2443.
Ren, F., Li, Z., Jing, J., Zhang, X., Chen, Z., and Zhang, J. (2008). “Influence of the adjustable vane position on the flow and combustion characteristics of a down-fired pulverized-coal 300 MWe utility boiler.” Fuel Process Technol., 89(12), 1297–1305.
Ren, F., Qi, Z., Chen, Z., Fan, S., and Liu, G. (2010). “Influence of the overfire air ratio on the NOx emission and combustion characteristics of a down-Fired 300-MWe utility boiler.” Environ. Sci. Technol., 44(16), 6510–6516.
Schiller, L., and Naumann, A. (1933). “Ober die grundlegenden berechnungen bei der schwerkraftauf- bereitung.” Z. Ver. Dtsch. Ing., 77, 318–320 (in German).
Sugimoto, M., Maruta, K., Takeda, K., Solonenko, O. P., Sakashita, M., and Nakamurac, M. (2002). “Stabilization of pulverized coal combustion by plasma assist.” Thin. Solid Films, 407(1–2), 186–191.
Tian, H., Hao, J., Hu, M., and Nie, Y. (2007). “Recent trends of energy consumption and air pollution in China.” J. Energy Eng., 4–12.
Wang, B., Chu, K. W., and Yu, A. B. (2007). “Numerical study of particle-fluid flow in a hydrocyclone.” Ind. Eng. Chem. Res., 46(13), 4695–4705.
Wang, B., Xu, D. L., Chu, K. W., and Yu, A. B. (2006). “Numerical study of gas—solid flow in a cyclone separator.” Appl. Math. Model., 30(11), 1326–1342.
Wang, B., and Yu, A. B. (2008). “Numerical study of the gas–liquid–solid flow in hydrocyclones with different configuration of vortex finder.” Chem. Eng. J., 135(1–2), 33–42.
Yuu, S., Yasukouchi, N., Hirosawa, Y., and Jotaki, T. (1978). “Particle turbulent diffusion in a dust laden round jet.” AIChE J., 24(3), 509–519.
Zhou, H., Cen, K., and Fan, J. R. (2005a). “Experimental investigation on flow structures and mixing mechanisms of a gas-solid burner jet.” Fuel, 84(12), 1622–1634.
Zhou, H., Cen, K., and Fan, J. R. (2005b). “Detached eddy simulation of particle dispersion in a gas-solid two-phase fuel rich/lean burner flow.” Fuel, 84(6), 723–731.

Information & Authors

Information

Published In

Go to Journal of Energy Engineering
Journal of Energy Engineering
Volume 140Issue 1March 2014

History

Received: Sep 3, 2011
Accepted: Jul 22, 2013
Published online: Jul 24, 2013
Published in print: Mar 1, 2014
Discussion open until: May 12, 2014

Permissions

Request permissions for this article.

Authors

Affiliations

Professor, State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang Univ., 38 Zheda Rd., Hangzhou 310027, P.R. China (corresponding author). E-mail: [email protected]
M.D. Student, State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang Univ., 38 Zheda Rd., Hangzhou 310027, P.R. China. E-mail: [email protected]
M.D. Student, State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang Univ., 38 Zheda Rd., Hangzhou 310027, P.R. China. E-mail: [email protected]
Ph.D. Student, State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang Univ., 38 Zheda Rd., Hangzhou 310027, P.R. China. E-mail: [email protected]
Professor, State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power Engineering, Zhejiang Univ., 38 Zheda Rd., Hangzhou 310027, P.R. China. E-mail: [email protected]

Metrics & Citations

Metrics

Citations

Download citation

If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.

Cited by

View Options

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Get Access

Access content

Please select your options to get access

Log in/Register Log in via your institution (Shibboleth)
ASCE Members: Please log in to see member pricing

Purchase

Save for later Information on ASCE Library Cards
ASCE Library Cards let you download journal articles, proceedings papers, and available book chapters across the entire ASCE Library platform. ASCE Library Cards remain active for 24 months or until all downloads are used. Note: This content will be debited as one download at time of checkout.

Terms of Use: ASCE Library Cards are for individual, personal use only. Reselling, republishing, or forwarding the materials to libraries or reading rooms is prohibited.
ASCE Library Card (5 downloads)
$105.00
Add to cart
ASCE Library Card (20 downloads)
$280.00
Add to cart
Buy Single Article
$35.00
Add to cart

Media

Figures

Other

Tables

Share

Share

Copy the content Link

Share with email

Email a colleague

Share