Nonuniform Clearance Effects on Windage Heating and Swirl Development in Straight-Through Labyrinth Seals
Publication: Journal of Aerospace Engineering
Volume 35, Issue 3
Abstract
Straight-through labyrinth seals are reliable noncontact seal structures widely used in aeroengines. Windage heating and swirl development of labyrinth seals are of great significance to the design of secondary air systems. In the operation process of an aeroengine, a labyrinth seal is supposed to experience uneven temperature distribution, which may cause deformation and resulting nonuniformity along the flow direction. The nonuniformity coefficient was defined to characterize the degree of nonuniformity so that the influence of nonuniform clearance on windage heating and swirl development can be analyzed quantitatively. Windage heating and swirl development were analyzed from the perspectives of different Reynolds numbers, pressure ratios, circumferential Mach numbers, and dimensionless minimum tip clearances. Simulation results showed that when other dimensionless parameters are the same, both windage heating number and exit swirl ratio decrease with the increase of the nonuniformity degree. With the same nonuniform degree, the decrease rate of divergent clearance is larger than that of convergent clearance. The changing trends of the decrease rate of both windage heating number and exit swirl ratio were analyzed in detail. It can be concluded that the decrease rate of the exit swirl ratio reaches the peak when the dimensionless minimum tip clearance is about 0.067. This result makes it clear that the effect of nonuniform clearance is indispensable for the safety assessment of aeroengines.
Get full access to this article
View all available purchase options and get full access to this article.
Data Availability Statement
All data, models, or code generated or used during the study are available from the two corresponding authors by request.
Acknowledgments
This study is funded by Project MJ-2018-D-21 supported by the Ministry of Industry and Information Technology of the People’s Republic of China. This study also is funded by a major project of the National Science Foundation of China (No. 61890923).
References
Cangiolia, F., S. Chatterton, P. Pennacchi, L. Nettis, and L. Ciuchicchi. 2018. “Thermo-elasto bulk-flow model for labyrinth seals in steam turbines.” Tribol. Int. 119 (Mar): 359–371. https://doi.org/10.1016/j.triboint.2017.11.016.
Denecke, J., K. Dullenkopf, S. Wittig, and H. J. Bauer. 2005a. “Experimental investigation of the total temperature increase and swirl development in rotating labyrinth seals.” In Proc., ASME Turbo Expo 2005: Power for Land, Sea, and Air, 1161–1171. Reno, NV: International Gas Turbine Institute.
Denecke, J., J. Färber, K. Dullenkopf, and H. J. Bauer. 2005b. “Dimensional analysis and scaling of rotating seals.” In Proc., ASME Turbo Expo 2005: Power for Land, Sea, and Air, 1149–1160. Reno, NV: International Gas Turbine Institute.
Denecke, J., J. Färber, K. Dullenkopf, and H. J. Bauer. 2008. “Interdependence of discharge behavior, swirl development and total temperature increase in rotating labyrinth seals.” In Proc., ASME Turbo Expo 2008: Power for Land, Sea, and Air, 1717–1727. Berlin: International Gas Turbine Institute.
Kong, X., G. Liu, Y. Liu, and Q. Feng. 2016. “Investigation on the leakage flow, windage heating and swirl development of rotating labyrinth seal in a compressor stator well.” In Proc., ASME Turbo Expo 2016: Turbomachinery Technical Conf. and Exposition, V05AT15A014. Seoul: International Gas Turbine Institute.
Kong, X., G. Liu, Y. Liu, Z. Lei, and L. Zheng. 2018. “Performance evaluation of the inter-stage labyrinth seal for different tooth positions in an axial compressor.” Proc. Inst. Mech. Eng. Part A: J. Power Energy 232 (6): 579–592. https://doi.org/10.1177/0957650917739532.
Liu, G., X. Kong, Y. Liu, and Q. Feng. 2017. “Effects of rotational speed on the leakage behavior, temperature increase, and swirl development of labyrinth seal in a compressor stator well.” Proc. Inst. Mech. Eng. Part G: J. Aerosp. Eng. 231 (13): 2362–2374. https://doi.org/10.1177/0954410016664929.
Majumdar, S. 1988. “Role of underrelaxation in momentum interpolation for calculation of flow with nonstaggered grids.” Numer. Heat Transfer 13 (1): 125–132. https://doi.org/10.1080/10407788808913607.
McGreehan, W. F., and S. H. Ko. 1989. “Power dissipation in smooth and honeycomb labyrinth seals.” In Proc., ASME 1989 Int. Gas Turbine and Aeroengine Congress and Exposition, V001T01A088. Toronto, ON: International Gas Turbine Institute.
Millward, J., and M. Edwards. 1996. “Windage heating of air passing through labyrinth seals.” J. Turbomach. 118 (2): 414–419. https://doi.org/10.1115/1.2836657.
Morrison, G. L., M. C. Johnson, and G. B. Tatterson. 1991. “3-D laser anemometer measurements in a labyrinth seal.” J. Eng. Gas Turbines Power 113 (1): 119–125. https://doi.org/10.1115/1.2906518.
Nayak, K. C. 2020. “Effect of rotation on leakage and windage heating in labyrinth seals with honeycomb lands.” J. Eng. Gas Turbines Power 142 (8): 801001. https://doi.org/10.1115/1.4047180.
Nayak, K. C., and P. Dutta. 2015. “Effect of rub-grooves on leakage and windage heating in straight-through labyrinth seals.” J. Tribol. 138 (2): 022201. https://doi.org/10.1115/1.4031431.
Nayak, K. C., and P. Dutta. 2016. “Numerical investigations for leakage and windage heating in straight-through labyrinth seals.” J. Eng. Gas Turbines Power 138 (1): 012507. https://doi.org/10.1115/1.4031343.
Özturk, H. K., A. B. Turner, and P. R. N. Childs. 2002. “The effect of labyrinth seal clearance on stator-well flow and windage heating.” Int. J. Turbo. Jet-Engines 19 (4): 219–231. https://doi.org/10.1515/TJJ.2002.19.4.219.
Paolillo, R., S. Moore, D. Cloud, and J. Axel Glahn. 2007. “Impact of rotational speed on the discharge characteristic of stepped labyrinth seals.” In Proc., ASME Turbo Expo 2007: Power for Land, Sea and Air, 1291–1298, Montreal, QC: International Gas Turbine Institute.
Rhie, C. M., and W. L. Chow. 1982. “A numerical study of the turbulent flow past an isolated airfoil with trailing edge separation.” In Proc., 3rd Joint Thermophysics, Fluids, Plasma and Heat Transfer Conf., 0998. St. Louis: American Institute of Aeronautics and Astronautics.
Stocker, H. L., D. M. Cox, and G. F. Holle. 1997. Aerodynamic performance of conventional and advanced design labyrinth seals with solid-smooth, abradable and honeycomb lands. NASA-CR-135307. Washington, DC: National Aeronautics and Space Administration (NASA).
Stoff, H. 1980. “Incompressible flow in a labyrinth seal.” J. Fluid Mech. 100 (4): 817–829. https://doi.org/10.1017/S0022112080001437.
Sun, D., S. Li, H. Zhao, and C. Fei. 2019a. “Numerical investigation on static and rotor-dynamic characteristics of convergent-tapered and divergent-tapered hole-pattern gas damper seals.” Materials (Basel) 12 (14): 2324. https://doi.org/10.3390/ma12142324.
Sun, D., X. Wang, C. Fei, S. Wang, and Y. Ai. 2018. “A novel negative dislocated seal and influential parameter analyses of static/rotordynamic characteristics.” J. Mech. Sci. Technol. 32 (9): 4125–4134. https://doi.org/10.1007/s12206-018-0810-8.
Sun, D., X. Wang, C. Fei, H. Zhao, G. Zhang, and W. Tang. 2019b. “Experimental investigation on rotordynamic characteristics and rotor system stability of a novel negative dislocated seal.” Shock Vib. 2019 (Jun): 1780390. https://doi.org/10.1155/2019/1780390.
Sun, D., M. Zhou, H. Zhao, J. Lu, C. Fei, and H. Li. 2020. “Numerical and experimental investigations on windage heating effect of labyrinth seals.” J. Aerosp. Eng. 33 (5): 04020057. https://doi.org/10.1061/(ASCE)AS.1943-5525.0001175.
Vannini, G., C. Mazzali, and H. Underbakke. 2017. “Rotordynamic computational and experimental characterization of a convergent honeycomb seal tested with negative preswirl, high pressure with static eccentricity and angular misalignment.” J. Eng. Gas Turbines Power 139 (5): 052502. https://doi.org/10.1115/1.4034965.
Waschka, W., S. Wittig, and S. Kim. 1992. “Influence of high rotational speeds on the heat transfer and discharge coefficients in labyrinth seals.” J. Turbomach. 114 (2): 462–468. https://doi.org/10.1115/1.2929166.
Yan, X., J. Li, L. Song, and Z. Feng. 2009. “Investigations on the discharge and total temperature increase characteristics of the labyrinth seals with honeycomb and smooth lands.” J. Turbomach. 131 (4): 041009. https://doi.org/10.1115/1.3068320.
Information & Authors
Information
Published In
Copyright
© 2022 American Society of Civil Engineers.
History
Received: Mar 13, 2021
Accepted: Jan 10, 2022
Published online: Feb 22, 2022
Published in print: May 1, 2022
Discussion open until: Jul 22, 2022
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.
Cited by
- Yu Shi, Shuiting Ding, Peng Liu, Tian Qiu, Chuankai Liu, Changbo Qiu, Dahai Ye, Swirl Flow and Heat Transfer in a Rotor-Stator Cavity with Consideration of the Inlet Seal Thermal Deformation Effect, Aerospace, 10.3390/aerospace10020134, 10, 2, (134), (2023).
- Yu Shi, Shuiting Ding, Tian Qiu, Peng Liu, Chuankai Liu, Nonuniform Clearance Effects on Pressure Distribution and Leakage Flow in the Straight-through Labyrinth Seals, International Journal of Aerospace Engineering, 10.1155/2022/9684007, 2022, (1-22), (2022).
- Xiang Zhang, Yinghou Jiao, Xiuquan Qu, Zhiqian Zhao, Guanghe Huo, Kai Huang, Inlet preswirl dependence research on three different labyrinth seals, Tribology International, 10.1016/j.triboint.2022.107929, 176, (107929), (2022).