Thermal Vacuum and Swivel Table Tests of a CMG and Fault Mechanism Analysis
Publication: Journal of Aerospace Engineering
Volume 31, Issue 5
Abstract
Thermal vacuum and swivel table tests of a control moment gyroscope (CMG) are designed and the start-up hesitation and rotation break of the CMG are analyzed. In order to study the fault mechanism, a thermo-structural coupling simulation was performed on the CMG under the temperature conditions of 60°C and approximately 20°C, as well as the static and dynamic working conditions of the swivel table and gimbal. The simulation results show that the main reason for the start-up hesitation and rotation break of the gimbal is an elliptical deformation in different circumferential positions of the gimbal shell and the gimbal bearing. Under certain combinations of temperature and dynamic conditions, the shrinkage of the radial and axial clearances of the gimbal bearing causes the faults, which is consistent with the test results. The test and simulation results are also helpful in determining the temperature limits of the CMG under different conditions and can help improve their thermal design.
Get full access to this article
View all available purchase options and get full access to this article.
Acknowledgments
Thanks to the project support (No. JSZL2015203B009) from the State Administration of Science, Technology and Industry for National Defense, and thanks to the project support (No. 41402010103) from the Equipment Development Department of PLA.
References
Arena, L., F. Piergentili, and F. Santoni. 2017. “Design, manufacturing, and ground testing of a control-moment gyro for agile microsatellites.” J. Aerosp. Eng. 30 (5): 04017039. https://doi.org/10.1061/(ASCE)AS.1943-5525.0000754.
Berner, R. 2005. “Control moment gyro actuator for small satellite applications.” Master dissertation, Univ. of Stellenbosch.
Brown, J. R., and N. H. Forster. 2013. “Operating temperatures in mist lubricated rolling element bearings for gas turbines.” In Vol. 2 of Energy Conversion Engineering Conf. and Exhibit, 1268–1275. New York, NY: IEEE.
Fan, Y., and J. Fang. 2004. “Experimental research on the nutational stability of magnetically suspended momentum wheel in control moment gyroscope (CMG).” In Proc., of 9th Int. Symp. on Magnetic Bearings. Lexington, KY: Dept. of Mechanical Engineering, Univ. of Kentucky.
Gurrisi, C., R. Seidel, S. Dickerson, S. Didziulis, P. Frantz, and K. Ferguson. 2010. “Space station control moment gyroscope lessons learned.” In 40th Aerospace Mechanisms Symp. Cocoa Beach, FL: NASA Kennedy Space Center.
Hu, G., Y. Xu, and J. Wu. 2008. “Thermal balance test on a 200Nms single-gimbal CMG.” Aerosp. Control Appl. [In Chinese.] 34 (1): 25–28.
Kawak, B. J. 2016. “Development of a low-cost, low micro-vibration CMG for small agile satellite applications.” Acta Astronaut. 131: 113–122. https://doi.org/10.1016/j.actaastro.2016.10.021.
Lappas, V. J., W. H. Steyn, and C. I. Underwood. 2002. “Torque amplification of control moment gyros.” Electron. Lett. 38 (15): 837–839. https://doi.org/10.1049/el:20020590.
Marshall Space Flight Center. 1974. The Proceedings of the committee to investigate the SKYLAB CMG No. 2 orbital anomalies. Huntsville, AL: Marshall Space Flight Center.
Military Standard. 2008. Test requirements for launch, upper-stage, and space vehicles. SMC-S-016. El Segun, CA: Military Standard.
Tang, Z., and J. Sun. 2011. “The contact analysis for deep groove ball bearing based on ANSYS.” Procedia Eng. 23: 423–428. https://doi.org/10.1016/j.proeng.2011.11.2524.
Taniwaki, S., and Y. Ohkami. 2006. “Precision attitude control of spacecraft with control moment gyros.” In AIAA Guidance, Navigation, and Control Conf. and Exhibit, AIAA-2006-6801. Reston, VA: AIAA.
Zamponi, L., E. Mermoz, J. M. Linares, and J. M. Sprauel. 2009. “Impact of geometrical defects on bearing assemblies with integrated raceways in aeronautical gearboxes.” Mech. Mach. Theory 44 (6): 1108–1120. https://doi.org/10.1016/j.mechmachtheory.2008.10.005.
Information & Authors
Information
Published In
Copyright
©2018 American Society of Civil Engineers.
History
Received: Dec 29, 2017
Accepted: Mar 2, 2018
Published online: Jun 26, 2018
Published in print: Sep 1, 2018
Discussion open until: Nov 26, 2018
Authors
Metrics & Citations
Metrics
Citations
Download citation
If you have the appropriate software installed, you can download article citation data to the citation manager of your choice. Simply select your manager software from the list below and click Download.