TECHNICAL PAPERS
Mar 1, 2005

Manufactured Housing Production Layout Design

Publication: Journal of Architectural Engineering
Volume 11, Issue 1

Abstract

This paper presents exploratory research work in facility layout design of a manufactured housing production plant. Manufactured homes are built in a factory on an assembly line that consists of activity stations, subactivity stations, feeder stations, and storage areas. This research developed systematic process steps for the layout design of manufactured housing production plants with a qualitative approach. The qualitative approach takes into account space requirements and proximity parameters. For this purpose, the tools and techniques available in industrial and manufacturing engineering were investigated. Data related to the space and proximity requirements in the two case study production plants were collected, and alternative layouts were developed. These layouts were analyzed to suggest the best possible layout. Finally, layout design steps for the qualitative analysis of the facility design were presented in the form of a process flowchart.

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Acknowledgments

The funding for this research was provided by National Science Foundation (CMS-0080209 and CMS-0229856) as part of its Partnership for Advancing Technology in Housing Initiative in conjunction with U.S. Department of Housing and Urban Development. In addition, the Michigan Manufactured Housing Association and Indiana Manufactured Housing Association and two of their members provided industry support. The authors gratefully acknowledge these contributions.

References

Apple, J. M. (1977). Plant layout and material handling, 3rd Ed., Wiley, New York.
Banerjee, D. (2003). “Material flow-based analysis of manufactured housing production plant facility layout.” MS thesis, Construction Management Program, Michigan State Univ., East Lansing, Mich.
Barriga, E. (2003). “Material supply management system for manufactured housing industry,” MS thesis, Div. of Construction Engineering and Management, Purdue Univ., West Layfayette, Ind.
Bernhardt, A. D. (1980). Building tomorrow: The mobile/manufactured housing industry, MIT Press, Cambridge, Mass.
Hammad, A. A. (2001). “Simulation modeling for manufactured processes in construction.” MS thesis, Dept. of Civil and Environmental Engineering, Univ. of Cincinnati, Cincinnati.
Manufactured Housing Institute (MHI). (2002a). ⟨www.mfghome.org/fasṯfacts.html⟩ (Viewed in July 2002).
Manufactured Housing Institute (MHI). (2002b). manufacturedhousing.org/quicḵfacts/industry̱overview.html, (Viewed in July 2002).
Manufactured Housing Institute (MHI). (2002c). www.mfghome.org/statistics/costs.html, (July, 2002).
Mehrotra, N. (2002). “Manufactured housing production plant layout design process.” MS thesis, Construction Management Program, Michigan State Univ., East Lansing, Mich.
Mehrotra, N., Syal, M., and Hastak, M. (2003). “Manufactured Housing Production Process and Layout Design,” Proc., Construction Research Congress, ASCE, Reston, Va.
Muther, R. (1973). Systematic layout planning 2nd Ed., Cahners Books, Boston.
Reed, R., Jr. (1967). Plant layout: Factors, principles, and techniques, Richard. D. Irwin Publishing, New York.
Senghore, O. (2001). “The production and material flow process model for manufactured housing.” MS thesis, Construction Management Program, Michigan State Univ., East Lansing, Mich.
Sule, D. R. (1988).Manufacturing facilities—Location, planning, and design PWS-KENT Publishing, Boston.
Syal, M., Mehrotra, N. (2001). “Manufactured housing trends and regulations in Michigan.” Construction Management Program, Michigan State Univ., East Lansing, Mich.
Tompkins, J. A., White, J. A., Bozer, Y. A., Frazelle, E. H., Tanchoco, J. M. A., and Trevino, J. (1996). Facilities planning, Wiley, New York.

Information & Authors

Information

Published In

Go to Journal of Architectural Engineering
Journal of Architectural Engineering
Volume 11Issue 1March 2005
Pages: 25 - 34

History

Received: Sep 24, 2003
Accepted: Jan 23, 2004
Published online: Mar 1, 2005
Published in print: Mar 2005

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Authors

Affiliations

N. Mehrotra [email protected]
Former Research Assistant, Construction Management, Michigan State Univ., E. Lansing, MI 48824. E-mail: [email protected]
Professor, Construction Management, and Research Director, Housing Education and Research Center, School of Planning, Design and Construction, 203 Farrall Hall, Michigan State Univ., E. Lansing, MI 48824 (corresponding author). E-mail: [email protected]
Associate Professor, Construction Engineering and Management, Purdue Univ., W. Lafayette, IN 47907. E-mail: [email protected]

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